2024’s Best Drill Bits for Tile, Tested and Reviewed - good quality carbide insert

 2024-06-25 02:15:08

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

We asked metalworking machinists around the globe for their opinion on ISCAR's new milling tools. Here their reaction. Share your opinion with us.

Titanox Power is the latest solution from YG-1, the market leader in endmills for high performance milling of Titanium, Stainless Steel, Titanium, and other heat resistant alloys for aerospace, medical, and defense industries. 4 and 5 flute versions available.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

Introducing the Latest Innovation from ISCAR: Endmill Thread-Milling Cutters with Indexable Inserts, Designed for High Productivity.

AE-VMS short series endmills designed for stable milling application, ideal for wide range of material like Carbon steel, Alloy steel and Stainless steel to Titanium alloys and Ni alloys.

Increase your shop’s productivity during small part turning applications with the Modular Quick Change (QC) Toolholder System from Seco Tools thanks to removable cutting heads and inserts for indexing outside of the machine.

Introducing ISCAR's Latest Products for 2024: QUICK-T-LOCK A Revolutionary 3 Cutting Edged Insert with SAFE-T-LOCK for Enhanced Multi Directional Performance.

The Dormer range of material-specific Shark Line taps has expanded with an assortment for high strength steels and titanium alloys. Available in spiral point and spiral flute geometries for through and blind hole threading, the Black ring taps provide high performance in hardened and tempered materials below 45 HRC.

The automotive industry has embraced light-weighting, increasingly looking for manufacturers capable of producing near-net shaped parts, either from precision forged metals or in finishing processes for additive manufacturing (AM). Complex part designs are quickly becoming standard, but as much as complex shapes can benefit the final product, these shapes are thinner than those of most prismatic parts, which means there is less wiggle room in the cutting forces a machine applies to the part.

M5008 – Can be used universally – Optimum productivity thanks to extremely close pitched tools – High machining volume thanks to the combination of low depths of cut and high feed per tooth rates – High process reliability due to stable indexable insert – Low vibration tendency in long tools. MC025 – High-feed tools available from dia. 1 mm – High process reliability thanks to low radial load on the tool – Low inventory costs thanks to universal usability – Can be reconditioned multiple times – Reduced process costs thanks to Tiger·tec® cutting tool materials and four cutting edges. MD025 – High-feed tools with even more teeth for maximum productivity – Ideal for variable use on complex components thanks to compact design and reduced neck for deep cavities – High process reliability thanks to low radial load on the tool.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

The Diatool Top Speed Disc features a solid reamer body with multiple connections to produce tolerance stack up.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda: Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

MAPAL always innovating and keeping a step forward in technology has a wide range of options to offer to the Electro mobility industry. A dedicated E-mobility department is at your service to provide solutions and improvements to your processes

ISCAR is About to Change Metal Cutting…AGAIN. NEW Unique 6 Positive Cutting Edged Insert Shape Designed for Superior Finishing, Featuring 6 Cutting Edges that Provide Excellent Surface Finish

Get a tool recommendation including speeds and feeds based on the task that you are performing. Utilise the connectivity of CoroPlus to import the speeds and feeds into your CAM software or Tool data management system through the click of a button.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Cut production times and save money with automated tools for front and back deburring, chamfering, countersinking, spot facing. Machine parts in One Operation with no turning the work piece.

Less cutting pressure - higher productivity. — Low costs per thread thanks to fast machining and high tool life — High level of process reliability and easy handling due to extremely infrequent radius correction — Very good results even under unfavourable conditions and difficult materials

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Refined machines at EROWA are handling heavier loads, while its precision workholding enhances stability and rigidity.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda: Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

The new-generation steel turning insert grades GC4425 and GC4415 deliver improved performance in every way. Coated with second-generation Inveio® technology, they have a broad range of applications and are recommended for continuous and interrupted cuts. See how our experts worked their magic and learn what drove them to create our recently launched ISO P steel turning grades – GC4415 and GC4425.

Manufacturing is a competitive industry in which machine shops across the world struggle to make parts more efficiently than their neighbors. This leads to new technologies improving machine performance often creating more complex parts for shops to cut. In this environment, something as simple as knowing the right cutter for the right job can give a shop the edge.

Challenge/Application: Create aluminum part Old Process: 16mm 3 flute end mill (competitor) Disadvantages to old process: 5 minutes, 16 seconds machine time Solution/new process: KOR™ 5 Advantages to new process: 1 minute, 54 seconds machine time

OSG HY-PRO® CARB VGM End Mills for High-Efficiency Milling (HEM) is available in 5-, 6- and 7-flutes with multiple lengths of cut, in square/ corner rad variations and excels in P, M, K, S and hardened steel up to 35HRC.

Ceratizit USA announces it has appointed Carlos Garza as its business development leader for the oil and gas industry sector.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Xtra·tec® XT is a new generation of tools that combines efficiency and process reliability on a whole new level. - Maximum stability, maximum productivity - No need for additional finishing operations - Universal use - Indexable inserts in Tiger·tec® Silver and Tiger·tec® Gold Better performance, greater process reliability: The latest generation in the successful range of Walter milling tools not only meets both these requirements but takes them to a whole new level.

Up to 8 cutting edges per insert. That’s helical milling at the lowest possible cost-per-edge. HARVI Ultra 8X helical milling cutters are designed to deliver the highest metal removal rates (MRR), especially in high-temperature alloys (Titanium).

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

A cut above the rest for large batch sizes and mass production. Low cost per thread for large batch sizes. Maximum tool life thanks to innovative geometry and newly developed coating. For all formable materials in the ISO P material group.

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

ISCAR's New Products 2024 DO-GRIP - The NEW Narrowest Double-Ended Insert Sizes Range from 0.8mm to 1.2mm, Ideal for Small Widths in Parting and Grooving

The first cutter body design is a “fast-feed” cutter that enables the user to tilt the insert at a 12-degree lead angle to the surface. “This enables the cutter to have what they term as an axial chip-thinning effect,” Stusak says. “This gives you a 0.060-inch depth-of-cut capability.” This provides ideal conditions for high-feed milling processes.

Alu-Power HPC is designed for high speed milling of Aluminum for Aerospace and Automotive industries. Available in 3 flute version with neck-down, sharp corner, chamfer and corner radius styles. Coated (DLC) or uncoated available. Capable to run up to 35,000 – 2000 IPM.

The EMUGE Threads-all™ ZGF program of premium sub-micro grain carbide thread mills encompasses solutions for the production of internal threads from No. 0-80 (M1) to 3/4-16 for demanding industries using difficult materials such as stainless steel, titanium and Inconel.

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

OSG’s master class of advanced performance tooling solutions for drilling, milling and threading. Unsurpassed performance for an extensive range of materials and applications. Quality, reliability and satisfaction. Bring your A Game with OSG’s A-BRAND®.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

The Seco Perfomax indexable insert drill delivers higher drilling parameter, longer tool life, and exceptional chip control and evacuation. This drill’s innovative features include new flute designs with anti-friction surfaces and laser hardened fronts for added strength, stability, and accuracy.

It is also worth emphasizing that this is not a nearly 90-degree cutter, but a true 90-degree cutter. “There are other square inserts that provide an 88- or 87-degree lead angle,” says Stusak. “This means that after roughing the part, the user has to go back over it to achieve the 90-degree angle required by the specs.” The NEO-DO S890 enables the operator to perform a roughing and finishing pass on the part without having to change tools or go back over the same passes again. This saves both time and cost.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

OSG’s Phoenix PD indexable drill is designed for efficient, stable holemaking in a wide variety of materials. The center and periphery cutting edges use the same 4-sided insert. Available in both inch and metric sizes, up to 5 times diameter.

OSG’s A-BRAND® ADO-TRS drill is an advanced performance high-feed 3-flute carbide drill. Patented geometry provides stable chip ejection, even with less flute space inherent in 3-flute drills. The result is up to 3X faster cycle times and 3X longer tool life than 2-flute drills.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda: An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Scientific Cutting Tools’ unique Coolant Ring Technology (CRT) Holder, is designed to deliver a ring of coolant around a non-coolant through tool. This delivery system effectively envelops the tool for optimal coolant penetration for chip evacuation and preventing heat-related issues.

Introducing OSG’s expanded premium, high performance drill series, the ADO-40D 50D for deep-hole drilling. Drill up to 50 times diameter depth, without a peck cycle, in steels. Reduced thrust force design and EgiAs coating, reduce heat, enabling high speed and exceptional tool life.

SCT Helical chamfer mills feature a variable helical flute design that provides high sheer, reduced side-cutting pressure, and improved chip evacuation. Diameter sizes range 1/8”-¾”. Included angle options: 60°, 90°, or 120°. Tool tip diameter held to + /– 0.002.

The NEO-DO S890 is designed to enable the operator to perform both roughing and finishing passes without having to change tools. The small inserts are ideal for making precise passes on parts with near-net shapes.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

The MD133 milling cutter offers high process reliability and maximum productivity with an optimal metal removal rate with reduced machining times.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

The Dormer A012 jobber drill delivers a productive all-around jobber drill to standard metalworking. The 118° split point helps with self centering when hand-machining and reduces the push force required. Its Titanium Nitride coating increases service life of the drill and improves performance when drilling harder materials.

Of course, a major benefit from developing the NEO-DO S890 as a square insert is the cost savings. “Of all our 90-degree inserts, this has the lowest cost per edge,” says Stusak. “This is especially important for high-production environments.” The company’s many other 90-degree insert offerings are rectangular, triangular, and trigon in shape, meaning there are only four-to-six edges per insert compared to the NEO-DO’s eight.

CoroDrill® 860 with -GM geometry is a high-performance multi material drilling solution for short holes. It is primarily focusing on ISO P, M, K and H materials. It performs competitively in ISO-N and ISO-S materials as well.

New EMUGE InnoForm-STEEL-M Roll Form taps feature an innovative geometric design, special base material, lubrication grooves and coating to provide unsurpassed performance in your medium steel threading applications. Improve your thread surface quality while increasing static and dynamic thread strength with EMUGE.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

For shops that do not have the advanced machine tools necessary to maintain extremely high feed rates, the company also make a moderate-feed cutter offering. This cutter uses the same NEO-FEED inserts, but with a 22-degree lead angle resulting in a 0.118-inch depth of cut. “The increased depth of cut partially compensates for the lower feed rate when it comes to material removal,” Stusak says. “This is really a hybrid option of a high-feed tool and a face mill. It won’t reach the feed rate of the high-feed tools, but it is certainly faster and more aggressive than a traditional 45-degree face mill.”

Take the difficulty out of turning stainless steel with the Duratomic® TM turning grades. These inserts cover a broad range of stainless steel applications from finishing to heavy roughing, while ensuring long insert life, high productivity, and superior surface finishes.

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

Steel (ISO P) is a complex material and it’s only getting more complex. In a competitive market it is essential to keep progressing and find ways that can make your steel turning operations more efficient and productive.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

The NEO-DO S890 is a 90-degree, double-sided, square milling insert from Iscar designed for combination applications, i.e., face and shoulder milling, and finishing near-net shaped components. “One of the challenges of designing a true 90-degree square insert is having enough axial clearance on the bottom of the insert so you’re not rubbing too much,” says Iscar National Product Manager - Milling, Bryan Stusak. “The geometry of this insert enables a true 90-degree angle while increasing the number of edges per insert over our previous offerings.” The true 90-degree angle, combined with a 0.200-inch maximum depth of cut makes this ideal for making finishing passes, especially on complex parts. “Printed and near-net shaped parts have very little material to remove,” says Stusak. “This insert is ideal for that environment, as it enables the cutter to make precise passes while minimizing the potential for damaging the part especially where there are workpiece or work holding fixture constraints.”

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Greenleaf Corporation has been transforming industries with our metalcutting tools & systems and technical ceramic products since 1945. This official corporate video just scratches the surface of Greenleaf’s rich history and highly competitive services and capabilities.

Pramet continues to expand its shoulder milling range with a new program of inch cutters, geometries and inserts.

ISCAR's QUICK-D-MILL NEW Combined Functions for Drilling and Milling In One Single Cutter for Maximum Machining Efficiency.

ISCAR's New Products 2024 NEW Head with 3 Effective Cutting Edges for Boring and Enlarging Hole Sizes

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Text: ISCAR is About to Change Metal Cutting…AGAIN. NEW Extra-Wide 5-Edged Forming Inserts available in widths ranging from 10mm to 20mm…

For machining productivity in stainless steels, steels (up to 45HRC), and cast iron, V7 Plus A’s advanced geometry, coating, and variable index design, provides smooth cutting, and long life, especially in high-speed machining and peel-milling applications.

The MB45 series is designed to deliver the low cutting force benefits of positive inserts and the fracture resistance of negative inserts.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

YOU Milling Intelligently? QUICK-X-FLUTE – NEW Innovative Extended Flute Cutters Optimized for Efficient and Cost-Effective Roughing at High Material Removal Rates

CoroMill® Dura dedicated solid end mills for aluminum are a stable and flexible concept, designed to work in ISO N applications. Specifically developed for roughing with finishing capabilities, for different engagements in aluminum.

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

Iscar has also recently developed double-sided square inserts for its high-feed NEO-FEED line. “The industry is trending toward high-feed milling to take advantage of improved material removal rates,” Stusak says. “We developed the NEO-FEED to accommodate this need.” The NEO-FEED insert can work with one of two cutter body designs.

Looking for solid carbide drills to add to your process productivity? The Dormer Force program of solid carbide drills includes the Force X for multi material use and also the Force M for stainless steel.

Watch the new solid end mill from Kennametal easily tear through steel, stainless steel, titanium and aluminum AT THE SAME TIME! HARVI I TE — Maximum metal removal. Maximum productivity. Maximum benefit.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

ISCAR is About to Change Metal Cutting…AGAIN. NEW Small 06 Square Inserts to be Mounted on Endmills for High Feed Machining

The H-Carb Seven Flute High Efficiency Endmill specializes in deep axial trochoidal and high-speed machining applications. Offered at various lengths of cut, the 7 flute design creates a superior finish to conventional 5 or 6 flute tools.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

High Volume Machining of Aluminium structural components, maximum machining depth, polished chip flutes for optimum chip removal, Reduced cutting force and high quality surface finish through the highly positive rake angle, Solid carbide, PCD, and ISO-indexable insert versions

The NEO-FEED inserts are designed to work with both a high-feed and medium-feed cutter. The medium-feed cutter in particular is designed to bridge the gap between traditional face milling and high-feed milling.

An indexable insert drill with optimized grades and geometris, a flexible modular drilling interface, new flute design and a rigid tool body. Watch this demo film to find out more about CoroDrill® DS20 4xD-7xD.

Maximize machine output and gain lower CPU thanks to the double-sided, eight-edged inserts of the Double Quattromill 14 face milling cutter. The extremely free-cutting insert geometries lower cutting forces and require less machine power while also ensuring stability.

This free university-level e-learning will support you in learning and developing your metalworking skills. The Sandvik Coromant metal cutting technology e-learning is divided into nine chapters and 75 courses, covering theory and application. Register today.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Easy to select, easy to order, easy to apply, exceptional performance – that’s First Choice! The most versatile high-performing products from Kennametal, covering 80% of the applications you machine on a daily basis. First Choice Keeps You Running!

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Currently, the NEO-DO S890 only has one edge geometry, which is suitable for ISO P and ISO K materials. “We will be adding a high-positive (HP) geometry,” Stusak says. “This will be suitable for difficult-to-machine materials such as stainless steel.” However, ISO P and ISO K materials make up a hefty portion of automotive manufacturing, the primary market this tool is designed to serve. The inserts come in a T-Land edge preparation for cast iron and an MM edge prep for steels.

Simplify tool selection and part programming with the Niagara Cutter™ ST540 5-flute end mills from Seco. Gain versatility with the ability to handle slot milling, side mill roughing, side mill finishing, and face milling applications with a single product family.

In this video, we'll help break down the process of centering a boring bar to your lathe using a digital angle finder in 6 easy steps: Stay tuned for more tech tips coming from Kennametal Inc.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Walter has selected the D4120 and D3120 for use with the equally tough and wear-resistant Tiger·tec® Gold coated inserts. Users requiring high precision when drilling should select the D4120 while the D3120 is considered to be particularly economical and easy to use because it only requires one type of indexable insert.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Primarily designed for pocketing applications with optimized geometries for ISO S, M and P. CoroMill® MH20 ensures secure and vibration-free machining with long overhangs thanks to its light-cutting action in combination with a robust shank design.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

ISCAR's New Products 2024 HELISLOT - Unique 06 Twisted Inserts for Small Diameter and Narrower Width of Cut

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Additionally, the insert can maintain a high degree of rigidity thanks to the design of its dovetail profile in the insert pocket. The dovetail connection relieves tension from the clamping screw while simultaneously reducing movement. The insert is connected axially and radially, and the flanks of the insert are tapered to provide further support. All these features combine to provide a highly rigid insert, which can decrease runout, improve the finish, reduce wear on the inserts and increase the feed rate. “A good cutting tool is not just about the cutting-edge geometry,” Stusak says. “Many different features come together to create an insert that has the cutting-edge profile, clearance, rigidity, and material removal rate needed for the task at hand.” Even the 8-millimeter IC size of the insert plays a role, as it provides room for more inserts around the tool’s circumference, thus boosting productivity.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

OSG’s A-Brand A-Tap is designed to simplify tool management by exceling in a wide variety of materials and applications. It’s made from premium powdered metal HSS and coated with our patented V-coating giving it exceptional wear resistance.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

OSG’s A-Brand end mill series is available in several designs, including corner radii, reduced neck and nicked flutes for improved chip control. All end mills feature variable geometry, positive rake and special flute form to reduce vibration and cutting forces.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

The OSG A-Brand ADO-MICRO coolant through drill is ideal for applications in carbon, alloy and stainless steels, as well as cast iron, aluminum alloy, titanium and HRSA materials. It is available in 0.7mm through 2mm diameters and up to 20 times diameter lengths.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

ISCAR is About to Change Metal Cutting…AGAIN. QUICK-X-FLUTE – NEW Innovative Extended Flute Cutters Optimized for Efficient and Cost-Effective Roughing of High-Temperature Alloys and Steel

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

ISCAR's WHISPERLINE NEW Anti-Vibration Damping System for Shellmill Cutters to Machine Deep Cavities and Long Overhangs

As a double-sided square insert, the NEO-DO S890 has more cutting edges than any other 90-degree milling insert Iscar provides. This makes it an economical choice for finishing near-net shaped parts..

SSP’s commitment to adopting the latest machining technology benefits not only the business, but its employees as well.

With MAPAL tools and services any process can be improved. In this example you can see how a 3 tool process is upgraded to a one shot solution providing savings in cycle time of 75%.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Actuating tools stand for maximum rationalisation and optimisation potential in machining. For this reason, and to address the requirements for complete tool ranges, innovative actuating tools, boring bars and facing heads have formed part of the MAPAL portfolio since the 1990s.

Walter now offers solid carbide inch tools specifically designed to deliver ultimate results in aluminum.

The Pramet double-sided SNGX11 insert supports high feed milling up to 1.7mm depths of cut. A strong main cutting edge ensures high durability and process security – especially when machining corners inside a pocket.

While the NEO-DO S890 is currently able to cut ISO P and ISO K materials, the company plans to expand its range to more difficult metals.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

Edge preps for the NEO-FEED come in HP for stainless steels and exotic alloys, as well as in T-Land for general-purpose machining. As with the NEO-DO, the NEO-FEED benefits from the rigidity of the dovetail pocket design and the cost-per-edge of double-sided square inserts.

ISCAR Is About to Change Metal Cutting… Again! ISCAR is set to revolutionize metal cutting once again with its latest product launch, "LOGIQUICK". This new brand name signifies ISCAR's new marketing theme and encompasses three key words: "Logic", "IQ", and "Quick". Click to enter the exciting new world of advanced machining.

The DC160 from Walter is the next generation of drilling • High productivity in many different materials • Can be used universally in an extremely wide range of applications • Lands positioned very far forward to ensure fast guidance in the hole • Remarkable positioning accuracy thanks to the innovative new thinner web

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

OSG’s Phoenix PXAL and A Brand AE-N Series effortlessly machine an aluminum robot arm cover. AE-N end mills are extremely effective for non-ferrous materials that require welding resistance and lubricity with the DLC-SUPER HARD coating. The comprehensive offering covers a wide range of applications.

One easy-to-control factor that can improve the reliability and accuracy of milling these features is the cutting tool. Cutting tools with 90-degree lead angles generate radial cutting forces that transfer more of the cutting energy away from the part. This makes them ideal for parts with thinner walls or near-net shapes, as well as for parts with less rigid fixturing. Knowing that near-net and 3D-printed parts are growing more common, Iscar recently developed a square insert designed for finishing complex parts.

Choosing the right milling insert is important: This insert from Iscar is designed for finishing near-net shaped parts quickly, while another makes high-feed machining more accessible with existing machining centers.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

LOGIQ 6 Turn. NEW Unique 6 Positive Cutting Edged Insert Shape Designed for Superior Finishing, Featuring 6 Cutting Edges that Provide Excellent Surface Finish.

OSG’s HY-PRO® VGM variable geometry end mill series is available in 5-, 6- and 7-flute line-ups with multiple lengths of cut, with both square and corner radius variations. Featuring geometry and coating that reduces vibration, maintains edge sharpness and tool rigidity, all while providing exceptional wear resistance.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes. All while engaging and interacting with peers through social and networking events! __PRESENT __PRESENT

2024’s Best Drill Bits for Tile, Tested and Reviewed - good quality carbide insert

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