SIR-0625-R16CB - Houston - 3ir 8un carbide threading insert

 2024-09-06 04:17:03

Like many other businesses today, textile manufacturers compete against imports from countries with low labor costs. To remain economically viable, companies constantly invest in technology. At B&S Machine Tool (Aiken, South Carolina), a shop that specializes in producing complicated replacement parts for textile machinery, modernization begins on the shop floor.

Sandvik’s CoroMill 490 milling cutter is suited for shoulder milling, face milling, edging, contouring, slicing and slotting applications in virtually all materials.

This shop machines hard, abrasive metal components for plastics-compounding and extrusion machinery. The components are barrels and screws used in machines for mixing and compounding plastic, food and industrial products.

Power skiving tools like Sandvik Coromant’s CoroMill 178 can increase productivity, precision and flexibility when machining gears for applications such as industrial robotics.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

Sandvik Coromant says that its modular CoromantEH, CoroTurn SL and Capto tooling lines enable the selection of optimized tooling assemblies to suit all applications using a smaller inventory of standard items.

Sandvik Coromant introduces its CoroBore rough-boring tools, which are designed to address vibration, chip breaking and process security while delivering high productivity.

Sandvik Coromant’s updated CoroBore 825 fine boring tool applies the company’s Silent Tools technology, with dampers dimensioned specifically to suit every adapter size in the assortment.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Moving from cut tapping to form tapping for a notable application cut tooling costs at Siemens Energy and increased tool life a hundredfold.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

With thousands of holes to drill in every part, this microdrilling application required the right strategies to overcome heat and chip buildup.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

This white paper from Sandvik Coromant is a succinct, readable overview of the so-called fourth industrial revolution. The big message is: Get ready for it now because it is both a huge challenge and a fantastic opportunity.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Sandvik Coromant offers two insert grades: The GC1125 grade is suited for threading operations in steels, cast irons and aluminum, while the GC1135 grade is suited for stainless steels, super alloys and profiles requiring sharp cutting edges.

After Volvo’s casting supplier switched to a new kind of material process, machining tolerances suffered. Sandvik Coromant stepped in not just to suggest new tools, but to provide an in-depth productivity improvement program.

Sandvik Coromant has engineered its M5Q90 tangential milling cutter for faster first-stage roughing operations on newly cast aluminum parts for the automotive industry.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

The CoroMill 419 from Sandvik Coromant is a five-edge, high-feed milling concept designed for for roughing to semi-finishing operations.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

The pandemic has taught manufacturers to reevaluate their preparedness for unexpected and drastic market disruptions. A practical example from a cutting tool manufacturer may show the way.

The current challenge in finding skilled manufacturing employees is probably the prelude to a much more dramatic shortage. In economies around the world, the retirement of Baby Boomers will lead to more and more retirees being supported by fewer and fewer in the workforce, until the ratio bottoms out at fewer than 2 working people for every 1 retiree.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

For a busy manufacturer of high-efficiency industrial drives, turning and milling a hardened stainless steel motor shaft posed serious productivity challenges.

Product Name: The CNC turning cermet insert Material: The cemented carbide material makes the turning tool durable and adaptable; Carbide turning insert blades are made of cemented carbide and use PVD coating, the blade has high hardness, low...

Sandvik Coromant has introduced its GC4335 insert grade for the turning of steels where unstable conditions or vibration issues prevail.

The location is central to the company’s aerospace and automotive customers as well as three large research universities.

Sandvik Coromant’s Gimo, Sweden production unit has been selected as a World Economics Forum Lighthouse site to deploy Industry 4.0 technology and use cases.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda: Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

A recent visit to Sandvik Coromant’s headquarters in Sandviken, Sweden, revealed a handful of technologies that will impact machining and machine monitoring moving forward.

Fermer Precision machines a variety of precision parts from aluminum, cast iron, powdered metal, carbon steel and low-carbon steel for automobiles, firearms, medical products and train brake systems. The company relies on a Mori Seiki SV-500 and two OKK KVC 600 vertical machining centers for drilling, reaming and chamfering operations.

A rigid machine and hard cutting edge are the beginning. Other considerations relate to system rigidity and keeping the cutting force steady.

The capability and flexibility of the Y axis creates an opportunity for a new approach to parting-off operations. Learn how a specially designed parting blade has compelling advantages when this axis is used to separate a finished part from the barstock.

Combining a rotating tool with rotating work produces a machining operation that is distinct from standard turning or milling.

Discover the versatility of shoulder milling solution CoroMill® MS60. This dependable and cost-effective concept is specifically ...

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The Manufacturing Institute award recognizes women in manufacturing, a sector where they make up only 29 percent of the workforce. In machine shops, they make up less than 16 percent. The award is intended to advocate for greater diversity.

Decisions about the cutting tools used in machining operations are arguably among the most important in modern manufacturing.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Lately, several cutting tool manufacturers have re-examined indexable insert drills, seeking to overcome the disadvantages of unbalanced cutting forces inherent in their design. One of the most recent developments along these lines is the CoroDrill 880 introduced by Sandvik Coromant.

Sandvik Coromant’s CoroPlus Tool Path software offers programming support for external and internal thread turning operations. The software generates NC codes based on cutting data parameters to secure the correct number of passes with evenly distributed cutting forces.

The new insert grades GC1205 and GC1210 cover a large application area within last-stage machining and intermediate-stage machining when turning aerospace engine components.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

The award is given to North American manufacturing plants that demonstrate outstanding operational excellence, customer service and employee engagement.

CoroMill MR80 is designed for challenging roughing operations in a wide range of face and profile milling applications in steel and stainless steel.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

The metalcutting tool company will add Michael Eneberg as vice president and head of Global Sales and Nicolas Dellachiesa as head of Merger & Acquisitions.

Paired with the right cutting tools, workholding and software, multi-tasking and multi-axis equipment enables this race team to also bill itself as a full-fledged parts supplier.

In conventional turning, you feed toward the chuck in the Z axis. With Sandvik’s new PrimeTurning process, however, you can feed in either direction in turning, facing and shoulder-cutting operations. (Sponsored Content)

Sandvik Coromant’s expanded CoroCut program features larger insert seat sizes for wider grooves and a dedicated grade to enable higher performance in demanding parting and grooving operations. The M- and R-size inserts and holders increase the range of the parting and grooving program to cover from 0.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

When this aerospace job shop settled on machining tungsten alloys and other heavy metals as its specialty, it had to have a machine tool, cutting tools, workholding and process know-how to succeed.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Milling deep grooves generates tons of chips that are sometimes hard to clear. This internal coolant device provides an innovative solution to this challenge.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

Digital machining experts stand ready to answer attendees questions and more in individual, 30-minute sessions at Sandvik Coromant’s booth.

Sandvik Coromant and Zimmerman appoint new presidents, DeVry University launches advanced manufacturing classes, and more industry news.

The agreement gives Sandvik Coromant a stake in Silicon Valley research and development of automation capabilities for subtractive manufacturing.

A recently developed insert grade turns concepts for production turning operations on their heads. Shops cutting steel workpieces in high volumes may have to realign their thinking accordingly.

Wolfram Manufacturing Inc. was experiencing poor tool life and inconsistent performance when machining gray cast iron. By changing its tooling to CVD-coated GC3205 turning inserts from Sandvik Coromant Co., the company could run the job lights-out.

It would be impossible to cover all of the key exhibitors at IMTS 2010—even if every booth got merely a quick glance. However, the editors of MMS did get glimpses of some interesting technologies exhibited at the show...

Cutting tool technology is evolving rapidly to respond to changing demands and more challenging workpiece materials. Shops today need to look at cutting tools differently. They need to look at cutting tool suppliers differently as well.

A system for turning oil-industry face grooves on a machining center uses an adjustable toolholder along with an NC code generator for creating the unusual path.

Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes. All while engaging and interacting with peers through social and networking events! __PRESENT __PRESENT

Both the CoroTap 100 and CoroTap 400 taps can be used for blind and through holes in cylinder blocks, cylinder heads, electric motor housings, transmission housings and battery racks.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Sandvik Coromant’s CoroMill 415 high-feed milling cutter for diameters ranging from 13 to 25 mm (0.5" to 1") provides enhanced security with the iLock insert seat interface and high metal removal rates thanks to high cutter density and feed capacity.

Sandvik Coromant says a new insert size for the CoroThread 266 allows the rigid tool to be used in a majority of general threading applications. The new size 16 inserts complement the existing sizes 22 and 27.

The new CoroMill MF80 for automotive milling offer a 40% lighter cutter body with shim protection and a high number of inserts.

With 75 courses, a new e-learning program from Sandvik delves into the fundamentals (and beyond) of metal cutting processes.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Designed for machining thin-walled aluminum automotive parts without burring, scratching or chipping, the M5F90 face-milling cutter is now available from Sandvik Coromant.

To help its customers in Japan cope with electricity shortages resulting from the recent earthquake and tsunami, Sandvik Coromant developed a program to reduce machine tool power consumption with the use of advanced cutting tool technology. The three-pronged approach can apply to any company interested in sustainable manufacturing.

Cutting tool manufacturers have worked together to create a generic tool catalog format that helps link cutting tool information with applications supporting data-driven manufacturing.

Carbide milling inserts today are available in a staggering number of geometric shapes. No longer are the choices for the end user as simple as square, diamond or triangle. Now, insert manufacturers are using such terms as elliptical, frustum and helical to describe their various insert shapes.

The new CoroMill Plura HD solid end mills, featuring a Zertivo 2.0 coating, are said to improve tool life, process security and productivity over previous versions.

Chip control is the bane of every shop’s existence and knowing how to consistently break chips and control burrs in ductile steels like SAE 1018, 1020, and 8620 is the holy grail of the tooling industry. When a shop experiences chip control issues, it affects their bottom line either through machine downtime, scrapped or reworked components, lost inventory due to broken tools or even employee injury.

Sandvik Coromant’s 3D-printed CoroMill 390 cutter helped Flying S Inc. achieve six-times the productivity on MAX5 cast aluminum alloy than with previous tools.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

CoroMill Plura end mills from Sandvik Coromant are designed for a variety of applications, component sizes, shapes and materials, reducing the need to change tools for different operations.

New sizes for Sandvik Coromant’s CoroDrill 880 enable additional short-hole drilling applications in a variety of materials. Suited for high-productivity drilling, the tool is said to provide a low machining cost per hole with a high penetration rate.

Sandvik Coromant’s CoroMill QD cutters are designed to ease chip evacuation during groove milling and part-off operations.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

The CoroMill Dura range is designed for roughing and finishing with different engagements in all applications and materials.

Company appoints Camilla Nevstad Bruzelius head of sustainable business, noting her years of experience with sustainability and within the Swedish Ministry of Foreign Affairs.

Components for automotive transmissions are typically made of ductile steels such as SAE 1018, 1020 and 8620. Turning these parts is often plagued by problems with long, stringy chips. This article from Sandvik Coromant addresses the complex variables and strategic trade-offs that must be considered in designing the most effective insert for this application. The insights into the problem and its solution will help anyone think more clearly about vexing chip control issues.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

This collaboration has produced one of the first commercial implementations of the new PrimeTurning methodology in a CAM system.

In most cases, the editors of our magazines spend their time writing about metalworking. However, thanks to Sandvik, some of our editors got a chance to wield a hammer and actually work metal.

Old-world craftsmanship combines with precision machining on a vertical machining center and Swiss-type lathe to produce some of the only U.S.-made mechanical wristwatch movements.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

Sandvik Coromont has added the CoroDrill 400 and CoroDrill 430, developed for drilling aluminum automotive parts, to its range of optimized solid round tools.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Starting with thick-walled, seamless tubes instead of solid barstock makes better sense for certain stainless cylindrical parts.

The CoroMill Plura routers from Sandvik Coromant are designed to optimize milling and slotting operations in composite materials such as carbon fiber reinforced plastic (CFRP) and glass fiber reinforced plastic (GFRP).

The CoroMill 357 from Sandvik Coromant is designed for increased insert security while roughing and cubing in steel and cast iron.

The rotating milling head is a defining feature on a turn-mill machine designed for efficient production of complex parts in low volumes.

Orderfox.com adds an RFQ service for its users, Sandvik Coromant begins construction on new tech center in North Carolina, and other news from the metalworking industry.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Sandvik Coromant’s PrimeTurning process allows turning and facing in all directions, delivering dramatic increases in high-volume production. Cycle time reductions of 50 percent or more can be achieved.

Sandvik Coromant's unusual "SpiroGrooving" system uses an adjustable toolholder to machine API grooves on a machining center.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Sandvik Coromant’s CoroMill 171 and 172 disc cutters are designed to cut gears, splines and racks, enabling gear profile manufacturing on most types of CNC machines.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

The iLock fixturing system from Sandvik Coromant is designed to keep tools from pulling out during milling in ISO S materials

The convergence of innovative cutter designs, five-axis multitasking machines and capable software is revolutionizing small- and medium-batch gear production.

CNC Software has integrated Sandvik Coromant’s Adveon Tool Library with its Mastercam software for programming milling and turning machining.

Late last month, top students from across the country competed in a contest to test their machining and programming skills. One of the coordinators reflects on the meaning and value of this event.

S&K Machine needed cutting tools that could complete complex boring and milling operations without chatter. Sandvik Coromant’s Silent Tools line fit the bill.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

These animations show why an arc in the same direction as tool rotation is effective. The strategy is relevant for entering material from the edge, as well as for pocketing.

Following validation from the Science Based Target initiative, Sandvik Coromant is working toward several revised sustainability goals.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Sandvik Coromant and Autodesk have partnered to solve issues in CAM. Their first solution is to present Sandvik Coromant tool data within Autodesk Fusion 360.

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Sandvik has signed a deal to acquire VERICUT developers CGTech, enhancing Sandvik’s ability to provide full machining solutions and increase its value proposition.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

The old bromide, 'an ounce of prevention is worth a pound of cure,' comes into play for preventing chatter when boring deep holes.

Sandvik Coromant’s recent roundtable discussion of machine shop digitalization focused on three key ideas: Digitalization is a competitive advantage. The investment is reasonable and has a quick payback. Shops must start the journey now or get left behind.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda: An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

This shop turned to a tool supplier to help cut milling time on one alloy steel hydraulic body by 63 percent. The success led to a broader Productivity Improvement Program that identified some $87,000 in potential annual savings, and ultimately to a $600,000 payoff by introducing a quick-change modular tooling system.

Sandvik’s three-part series on data-driven manufacturing is a great entry-point for machine shop managers trying to figure out what Industry 4.0 might mean to them. Here are the highlights.

A wiper insert can achieve a smooth finish while turning at a high feed rate, but the insert's complex geometry makes programming accurate tool paths difficult. A CAM company working with a supplier of wiper inserts has addressed this problem.

Even a shop that is committed to continually optimizing processes might struggle with the time and effort required to stay abreast of the latest technology developments. One manufacturer, however, has taken steps toward eliminating this problem by holding a cutting tool manufacturer responsible for improvements.

The Coromant Capto C10 toolholding system from Sandvik Coromant is designed to improve performance by enabling higher feeds and greater depths of cut for heavy machining operations in large components.

Okuma America Corp. announces its plans to create a global service and repair facility, set to open in Charlotte, North Carolina, in 2025.

The company that made the rock drills used to free the Chilean miners last year is exploring the right level of multitask machining.

CoroCut QD Y-axis parting tools feature upgraded blades with no Y offset, providing easier programming and increased stroke.

Prince Industries, a manufacturer of precision-machined components, says it strives to exceed the needs and expectations of its customers, employees and suppliers by continuously improving virtually every aspect of its operations. Continuous improvement is not just a mantra at Prince; rather, it is the driving force behind the company’s growth.

Not all parts can be fixtured by conventional workholding methods. Here are a few examples of ways that shops secure feisty workpieces for milling and turning operations.

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

Virginia’s Rolls-Royce Crosspointe plant shares its strategies for attracting, hiring and supporting its workers, while Danville Community College excels with its integrated machining education model.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

An alternative to conventional extended-reach toolholders, milling adaptors contain a custom damping mechanism to minimize vibration when milling long overhangs.

Windmills are fantastic, producing energy from an endless source without waste. Their increasing importance as a power supply is welcomed. We have great solution examples for: Connecting ring, Min shaft, Hub, Ring gear and planetary carrier.

Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.

Sandvik Coromant introduces two new ceramic insert grades that are capable of performing high-speed, high-security turning operations on components made from demanding HRSAs.

Sandvik Coromant launched Corodrill 462 with -XM geometry, CoroDrill 862 with -GM geometry for use in small part manufacturing.

Labor and machine time are where the real costs occur. The tool cost is tiny compared to the savings it delivers in these areas.

A new web series from Hurco features real machinists at work. Its goal is to interest young people in manufacturing and machining careers.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Companies will be able to participate in joint research projects at Commonwealth Center for Advanced Manufacturing in Prince George County, Virginia.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda: Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

Precision internal machining operations are now carried out almost exclusively using hard-metal or diamond tipped cutting tools. Tool holders are available in a variety of forms to suit the specific machining requirements. The material properties of the toolholder have a large influence on both the surface quality and dimensional accuracy of the machined component (workpiece), and on the life of the cutting tool. This becomes critical when machining deep holes, because it is necessary to use a tool with large length to diameter (L/D) ratio or overhang.

Sandvik Coromant’s GC4325 coated cemented-carbide grade of steel turning inserts provides higher potential for increased cutting speeds and longer, more predictable tool life with high reliability, the company says.

A Q&A with global president Helen Blomqvist explores the cutting tool maker’s acquisition of CAM software companies and how this connects to, among other things, electric vehicles.

The CoroCut 2 system features an improved clamping finger design, which offers a higher clamping force and better side stability.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Sandvik offers a range of drills designed for rivet and bolt holes in carbon reinforced plastics and metallic stack materials.

Are you sure you have the best insert for that turning operation? Check the chips, especially if you are running unattended. Chip characteristics can tell you a lot.

Sandvik Coromant opens a special automotive engineering project and training site, Stratasys launches an additive manufacturing consulting service, and other industry news.

(Sponsored Content) Buying a new machine at IMTS? Be sure to stop by the Sandvik Coromant Smart Hub first. Choosing the right tooling solutions from the start will help you pay off your new machine purchase up to one year faster. Meet with a yellow coat and get the tooling solutions to think smart, work smart and earn smart.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Sandvik Coromant has unveiled a high-feed version of the CoroMill 745 face milling cutter, featuring a 25-degree entering angle for productivity gains when milling steel and cast-iron workpieces.

A precision drives manufacturer uses a quick-tool-change coupling in a new way-to secure critical components for machining. This allows faster setups and provides a single workholding interface for multiple types of machines.

Sandvik Coromant’s CoroMill 390 features an additively manufactured cutter body for lighter overall weight, which reduces vibration and increases rigidity when machining when long overhangs are required.

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

Part of a series of articles on machining pockets in titanium parts, this article describes various options for roughing the hard metal efficiently.

Automated machining processes enable this maker of high-performance mountain bike parts to manufacture efficiently with minimal staff.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

A machining process based on maximizing cutting efficiency, rather than speeds and feeds, offers aerospace component manufacturers an option to high speed machining when high material removal rates are required. The best strategy may be to apply both machining concepts.

Sandvik Coromant’s CoroMill 390 is now available with the company’s Silent Tools technology for more efficient machining of parts such as engine mounts as well as deep pockets on titanium-frame parts for the aerospace industry.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

Sandvik Coromant is releasing two series of ceramic end mills for optimal performance in nickel-based alloys: The CoroMill 316 and the CoroMill Plura.

(Sponsored Content) Coming to IMTS 2010 in Chicago? Planning on catching a Cubs game? Well forget it, they’re traveling that week. But be sure to visit the Sandvik Coromant Smart Hub at IMTS to meet with a yellow coat and get the tooling solutions to think smart, work smart and earn smart.

The Girls Take Over Tech event enabled more than 65 students to interact with Sandvik Coromant experts and tour of the company’s advanced manufacturing facility.

By using Sandvik Coromant's DuoBore 821D rough boring tool, Excelco/Newbrook Inc. increased feed rates and saved shop production time cutting Nitronic 40 for aerospace work.

The developers are calling it the world’s largest anti-vibration boring bar—one that is capable of machining a bore 12 inches in diameter and as long as 165 inches. Sandvik Coromant designed and manufactured this boring bar in cooperation with lathe builder Gurutzpe Turning Solutions.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

GibbsCAM 2023 integrates Sandvik Coromant’s PrimeTurning, which uses the slope of the insert for chip thinning to make heavy cuts and spread cutting forces and heat over a larger portion of the cutting edge.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

Automated machining has transformed this South Carolina shop. However, achieving unattended production involved far more than just shutting off the lights.

An event yesterday at Sandvik Coromant's U.S. headquarters in Fair Lawn, New Jersey, celebrated the opening of a new Productivity Center (photo above), part of a now-completed 2-year renovation of this site.

CoroCut® 2, a secure, cost-efficient tool crafted with mastery for diverse industries. Elevate parting and grooving with enhanced ...

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

The 5-Axis Live technology event will highlight new machining strategies for optimizing the production of complex medical, aerospace and mold/die parts.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

A methodology for cutting in both directions on a CNC lathe promises to make turning a much more productive operation in certain applications. New types of inserts driven by new CAM tool paths are key enablers of this development, but implementing the whole multifaceted system as a system is essential.

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

In lieu of traditional flooding measures, multitasking machine operators can use high-pressure coolant strategically to improve chip control and tooling life while enhancing overall productivity.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Wiper technology is designed to improve surface finish in machining applications. It involves an insert with a flat. As the 'wiper' passes through the cut, it smoothes the surface.

Moving small- to medium-batch production from outsourced, dedicated hobbing operations to in-house, CNC multitasking machines helps job shops achieve quick turnarounds and flexibility in supplying splines for the heavy-vehicle industry. Inserted disc cutters make this transition possible.

Part of global industrial engineering group Sandvik, Sandvik Coromant is at the forefront of manufacturing tools, machining solutions and knowledge that drive industry standards and innovations demanded by the metalworking industry now and into the next industrial era.

The GC1205 and GC1210 PVD insert grades are designed to make surface requirements for aerospace engine components easier to achieve.

Sandvik Coromant offers the “Metal Cutting Technology Technical Guide” as a comprehensive source for applying Sandvik Coromant tools for metal cutting applications.

Most products at BuTech are turned from Type 316 stainless steel bar stock with hardnesses of 28 to 32 HRC. The cold-worked stock provides a higher hardness than typical for this stainless steel type.

CoroCut QI includes an optimized tip seat angle for lighter cutting action and cutting forces that aid vibration-free machining, a rail insert seat for a stable and precise insert position ensuring minimal insert movement.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

The program will give machine shops access to special offerings for cutting tools, CAD/CAM software, computer hardware, CNC machine tool and manufacturing equipment financing and more.

After 3 years of lab tests, this tooling manfacturer has developed an entirely new type of spindle cartridge that addresses some drawbacks of the conventional design. The company's gas spring clamping system uses gas pressure to exert gripping force on the toolholder.

The GC4405 steel turning grade features a new carbide substrate with an optimized microstructure, which reduces plastic deformation in high-feed applications.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

Sandvik Coromant’s CB7125 and CB7135 grades are said to enable the performance of medium-to-heavy interrupted cuts and removal of the hardened layer (depth of cut up to 2 mm) in case- and induction-hardened steel components.

The Impossible Statue. An AI-enabled collaboration between Michelangelo, Rodin, Kollwitz, Kotaro, Savage and our engineers at ...

"The Edge Factor's" tour of judges recently visited Cane Creek Cycling Components to discuss the company's decision to bring previously outsourced machining work back in-house.

HCL CAMWorks 2021Plus supports Sandvik Coromant’s PrimeTurning, which achieves increased feeds and speeds, shorter cycle times and longer tool life.

IMTS 2024: Sandvik Coromant is displaying an array of technology and holistic services intended to remedy error potential in every step of the manufacturing process.

Attention to the tool-up process enabled JWF Industries to launch a large-scale defense industry radar frame project, keeping production in-house and ultimately shaving weeks off of the expected production time.

This plant makes different choices for its machining cells depending on whether the parts to be machined there are known or unknown.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

A shop that wants to win cost savings from its cutting tool purchases is likely to take two factors into account: tool life and tool price. But that approach might be flawed.

By replacing a welding process to create rotor cooling channels with multitasking machining from a solid forging, Siemens Norwood has realized improved induction motor vibration qualities and much faster overall rotor production times.

Product name: CCMT09T304-24 Cermet turning inserts for CNC machine Material: The cemented carbide material makes the milling tool durable and adaptable; Ceramic milling insert blades are made of cemented carbide and use PVD coating, the blade has...

A Brazilian student wins an advanced materials contest, Local Motors launches an SaaS division, Airbus certifies an additive material from Stratasys and other industry news.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Compared with common steel, the heat-resistant super alloys (HRSAs) and other hard metals used in jet engines and ground-based turbines require far longer cycle times per part. Advanced cutting inserts can boost machining throughput with these materials, but achieving these gains requires proper tooling selection and proper implementation.

The MB45 series is designed to deliver the low cutting force benefits of positive inserts and the fracture resistance of negative inserts.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Today's machining centers feature higher spindle speeds and feed rates, but if you want to push this capability to the limit, there are some tooling considerations that must be addressed.

Sandvik has extended its CoroTurn HP range of turning toolholders to deliver high-pressure coolant at the point of cut when using negative inserts.

In a tough business climate, it is even more important to optimize every step; from machining processes to tooling solutions, insert and grade selections. To be prepared for high-volume output when the change comes. This latest release of new products comes with a vast line of solutions with your needs in focus. Thousands of new products; all designed to meet the demands of today. Prepare to take large steps.

A demonstration at IMTS 2018 showed that all of the pieces to meet the “Grand Challenge” are now in place, making so-called digital-twin manufacturing feasible for shops looking to streamline production of complex workpieces.

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

The Digital Live Machining sessions provide live machining demonstrations, educational presentations and interactive discussions with engineering experts.

Sandvik Coromant has released a range of CoroTurn Prime multitask and axial-type toolholders to help machine shops implement the new PrimeTurning methodology

In addition to internal vibration dampers, Sandvik Coromant’s Silent Tools Plus cutting tools feature embedded sensors for real-time insight into the machining process.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

ICAM’s software combines post-processing, machine simulation and tool-path optimization into solutions that are said to save programming and part machining time. The acquisition is expected to close during the fourth quarter of 2021.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

This shop has made large turning work its specialty. In proving to its customers that it can perform this difficult work, it has started to win more "standard" machining jobs.

Nick Falgiatano will be responsible for ensuring the use of appropriate marketing channels and efficient methods to promote Sandvik Coromant’s growth strategy.

295 Maple Lane Mebane, NC 27302 US 800-Sandvik contact.coromant.us@sandvik.com sandvik.coromant.com

Sandvik Coromant’s InvoMilling 1.0 software enables flexible manufacturing of gears and splines on universal five-axis machining centers.

The CoroMill 177 tangentially mounted hob from Sandvik Coromant is said to increase productivity and tool life in gear wheel machining operations.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

MachineMetrics raises $11.3 million in financing, Vero Software rebranded under Hexagon Manufacturing Intelligence and other industry news.

SIR-0625-R16CB - Houston - 3ir 8un carbide threading insert

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