A place for uncoated inserts - tungsten carbide insert
Horn has introduced a new tool holder for the 224 indexable insert grooving range, featuring dual coolant connections to improve machining precision and extend tool life. This compact holder is available in multiple shank sizes and allows for flexible coolant delivery.
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The holder is of compact design and is offered with a 16 mm, 20 mm or 25 mm square shank. All sizes are available from stock for widths of cut of 2.0 mm, 2.5 mm, 3.0 mm, 4.0 mm, 5.0 mm and 6.0 mm. The shanks are made of high-strength steel, which ensures accurate location of the insert seat, leading to rigidity and hence long service life.
Perfect for aerospace and automotive part production, these well-proven grades produce excellent surface quality in finish machining applications involving aluminum and titanium alloy workpiece materials. These PCD grades are also highly effective in cutting polymers and fiber-reinforced composites.
PCD05 and PCD20 milling insert grades work alone or alongside carbide inserts in the same Turbo 10 cutter body. When used with carbide inserts, the PCD insert grades serve as wiper inserts in fixed pockets. Conversely, running the PCD05 and PCD20 in one Turbo 10 cutter body optimizes their potential and ensures maximum cutting parameters.
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The Turbo 10 cutter bodies that hold the PCD05 and PCD20 include precision milled pocket seats that improve run-out, stability and tool life by providing optimal contact between the tool body and insert. Integrated through-coolant channels support high productivity and promote excellent chip evacuation. Because of their high levels of flexibility, Turbo 10 cutters work in slotting, shouldering, ramping, facing, pocketing, plunging and turn milling applications.
Featuring solid carbide insert bodies, the PCD05 and PCD20 come in the company’s X010 insert size with a corner radius of .016" (0.4 mm) and wiper length of 0.43" (1.08 mm).
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One connection suits a VDI system that directs coolant to the cutting edge via the insert's clamping finger, while the other is a threaded G 1/8 connector on the side leading to a hole on the other side of the insert to deliver coolant to the flank face. The two circuits cannot be used simultaneously.
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Tool manufacturer Horn has combined the attributes of various tool holders into one to provide a new version with two connections to suit the user's coolant delivery equipment. The holder has been designed for the popular 224 indexable insert grooving tool range.
Easily access valuable industry resources now with full access to the digital edition of Canadian Metalworking.
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