A ‘Bit’ of Cutting Tool Knowledge for Woodworking - holder insert cnc
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Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges
The compact universal head enables better accessibility between the tool and the workpiece, as well as improved surface-finish quality, greater motion range and high-efficiency machining under ideal machining conditions.
Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency
Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda: Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration
FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.
“With 110 tools resident in the magazine, all I have to do on most jobs is pop in the fixture, run a probing routine to pick up work offsets, and push cycle start,” he said. “Setup times have dropped to maybe half an hour, whereas they were taking hours previously. On top of that, I expect that the Integrex and some of the other equipment will be running lights-out fairly soon. Considering Industry 4.0 and all the other technology that’s available today, that's where manufacturing is headed.”
Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.
Mr. King says compared to end milling, this tool offers advantages such as better groove concentricity and surface finish. It can also eliminate the need to take a milled part to a lathe for a secondary face-grooving operation. In addition, tests have shown that the tool can produce grooves as much as 90% faster than machining with an end mill. The Mill A Groove produced a 0.125-inch-wide face groove in steel in 18 seconds versus three minutes with an end mill. Cut data for the Mill A Groove is determined by simply converting the speeds and feeds used in a lathe face-grooving operation to a single-point milling operation.
Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.
JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.
Grinding operation in which the workpiece is rotated around a fixed axis while the grinding wheel is fed into the outside surface in controlled relation to the axis of rotation. The workpiece is usually cylindrical, but it may be tapered or curvilinear in profile. See centerless grinding; grinding.
Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.
Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us
Hardness is a measure of the resistance of a material to surface indentation or abrasion. There is no absolute scale for hardness. In order to express hardness quantitatively, each type of test has its own scale, which defines hardness. Indentation hardness obtained through static methods is measured by Brinell, Rockwell, Vickers and Knoop tests. Hardness without indentation is measured by a dynamic method, known as the Scleroscope test.
In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."
Pairing a shoulder mill with a five-axis machine has cut costs and cycle times for one of TTI Machine’s parts, enabling it to support a niche racing community.
The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.
FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL
Grooves and spaces in the body of a tool that permit chip removal from, and cutting-fluid application to, the point of cut.
When cool, the drill was sent back to the CNC department for finish turning, milling of the insert pockets, and then heat-treated to the desired hardness. This was followed by cylindrical grinding of the shank and some additional machining operations on the drill's front end to make the insert pockets perfectly true. As Cahn stated, it was a lengthy process, but has since been streamlined somewhat by the addition of some very advanced machining technology—an Integrex multitasking center from Mazak.
Runs endmills and arbor-mounted milling cutters. Features include a head with a spindle that drives the cutters; a column, knee and table that provide motion in the three Cartesian axes; and a base that supports the components and houses the cutting-fluid pump and reservoir. The work is mounted on the table and fed into the rotating cutter or endmill to accomplish the milling steps; vertical milling machines also feed endmills into the work by means of a spindle-mounted quill. Models range from small manual machines to big bed-type and duplex mills. All take one of three basic forms: vertical, horizontal or convertible horizontal/vertical. Vertical machines may be knee-type (the table is mounted on a knee that can be elevated) or bed-type (the table is securely supported and only moves horizontally). In general, horizontal machines are bigger and more powerful, while vertical machines are lighter but more versatile and easier to set up and operate.
He notes that the best way to address this is for Ceratizit and the manufacturing community overall to begin building partnerships and relationships with community colleges, vocational-technical institutes, and high schools, investing in the next generation of talent now so that shops will not be even more short-handed in the years to come. "There are some great opportunities in manufacturing, and it’s our task to educate young people on these opportunities and attract them to the rewarding, good-paying jobs that we and others are offering," said Heckard.
FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.
Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.
The Mill A Groove can also be used to perform face milling as a single-point, fly-cutting operation. This can be advantageous for applications in which minimal machining witness marks are desirable. For example, using a 1-inch end mill to face a surface wider than that will leave behind multiple 1-inch rows of witness marks. Setting up a Mill A Groove tool in a boring head with a diameter bigger than the part width and performing a fly-milling operation leaves a more uniform surface finish.
In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.
CoroMill MS 20 is designed for repeated shoulder milling, face milling, linear and helical ramping, full slotting and plunging applications.
Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.
AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.
Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.
Replaceable tool that clamps into a tool body, drill, mill or other cutter body designed to accommodate inserts. Most inserts are made of cemented carbide. Often they are coated with a hard material. Other insert materials are ceramic, cermet, polycrystalline cubic boron nitride and polycrystalline diamond. The insert is used until dull, then indexed, or turned, to expose a fresh cutting edge. When the entire insert is dull, it is usually discarded. Some inserts can be resharpened.
Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.
Mack Tool and Engineering used modified inserts to create micro-grooves, but they were prone to breaking. After switching to Thinbit Groove ‘N Turn tools from Kaiser Tool, the company experienced increased tool life.
Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.
The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.
“When Ceratizit USA invested in its first mill-turn machines around seven years ago, I volunteered to move over to that department, because up until that time I'd spent my entire career almost entirely in the milling area," he said. "It turns out that was a very good decision that they purchased the Integrex and offered me that position due to my experience with live-tool lathes. That's what I've been doing for the past three years.”
When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.
Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.
CNC machine tool capable of drilling, reaming, tapping, milling and boring. Normally comes with an automatic toolchanger. See automatic toolchanger.
Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.
Cahn’s also made his fair share of KUB drills. As you’ll see, the manufacturing approach has changed a great deal recently, but it was once a "fairly lengthy process" that required multiple machining operations.
Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.
The MarSurf CD 140 AF is designed to measure many different kinds of workpieces, making it suitable for a wide range of measurement tasks.
Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.
Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.
Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.
FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.
Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.
Veteran machinists might remember their first use of an indexable insert drill. Suddenly, the taper shank and Silver and Deming drills they’d been struggling with for years were obsolete, replaced by cutting tools able to drill holes at least four times faster than their high-speed steel, non-coolant fed counterparts. No more pecking, no more spotting drills or pilot holes, no more drill wander or stopping production to sharpen a worn drill bit—simply load up a fresh set of inserts and get drilling.
Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.
Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.
The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.
Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.
Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.
In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."
To this end, he and his colleagues are engaging with their counterparts in Europe, where a robust operational excellence program is underway. The two teams recently met in Schaumburg for a workshop to begin baselining current production capabilities and share ideas on ways to further improve shop floor operations, among them future automation initiatives and the standardization of work documentation.
Mill A Groove shanks are available in seven sizes — 0.5, 0.625, 0.75 and 1 inch and 16, 20 and 25 mm — to accommodate a range of boring head models. Custom insert profiles can be created based on application requirements.
Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.
A grooving attachment enabled Keselowski Advanced Manufacturing to reduce cycle times by over 45 minutes on a high-value, high-nickel part feature.
The chances are good that the logo inscribed on that revolutionary cutting tool spelled KUB. First introduced in 1977, Ceratizit’s Komet KUB product category of insert drills paved the way to easier, more productive and accurate holemaking. The century-old German cutting tool manufacturer—now part of the Ceratizit Group—took holemaking even further with the KUB Trigon in 1995, a design that continues to set today's indexable drilling standard.
Grant funding for workforce training or the purchase of new equipment is an undervalued but complex resource for machine shops. We enlisted an expert to help navigate the process.
Rick Cahn knows as much about the KUB Trigon drill as anyone. He applied for an entry-level assembly and deburring job at Ceratizit USA’s (formerly Komet of America) Schaumburg, Illinois, facility in 1994—just a few months before the product’s debut—and has been there ever since.
Testing shows that understanding the interplay among cutting speed, tool wear and cutting power can lead to more informed evaluation of metalworking fluids and more predictable machining.
In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda: Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw
Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.
Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.
Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda: An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways
Ceratizit USA has promoted Troy Wilt from national sales manager to managing director of Ceratizit USA, cutting tools division.
So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?
The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.
Increased use of automation notwithstanding, they’re also searching for solutions to another problem, one that plagues manufacturers across the United States: the shortage of skilled workers. “I think one of the biggest challenges right now—not only for us but for the industry at large—is developing a pipeline of talent to one day fill the shoes of machine shop veterans like Rick [Cahn]. These people have lots of experience that will be difficult to replace.”
Cahn now enjoys the title of lead CNC machinist for 5-axis. He said he enjoys working with the Integrex, and using it finds the manufacturing process for KUB Trigon drills is far shorter than it once was. The blanks are machined in Germany, heat-treated and ground, then delivered to the Integrex for final machining. Here, a RoboJob six-axis robot loads and unloads parts all day from a pair of pallets, freeing Cahn for more important work than machine tending.
Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.
Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.
Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.
Ceratizit USA has promoted Troy Wilt from national sales manager to managing director of Ceratizit USA, cutting tools division.
Enlarging a hole that already has been drilled or cored. Generally, it is an operation of truing the previously drilled hole with a single-point, lathe-type tool. Boring is essentially internal turning, in that usually a single-point cutting tool forms the internal shape. Some tools are available with two cutting edges to balance cutting forces.
Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.
Until recently, shops had two options to machine circular grooves in the face of a part. One is to spin a part in a turning center and feed in a static face-grooving tool. The other is to use a machine tool to circle-interpolate using an end mill. Shops typically go with the latter option when the part cannot be chucked in a turning center, has a geometry that includes bosses or features impeding tool access, or would create an out-of-balance condition when spun. However, tool breakage and long cycle times can be an issue, especially when using small-diameter end mills. Plus, those tools create only symmetrical groove profiles.
Recently, Thinbit/Kaiser Tool Co. has developed a trepanning-type tool based on the static, lathe, face-grooving inserts it has offered for many years to enable single-point cutting of grooves on a machining center. Called Mill A Groove, this line of tools installs in a user’s boring head to enable a range of groove diameters — with a symmetrical profile or not — to be created.
Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.
“We’ve noticed an increasing number of applications in which end mills are used on machining centers to create face grooves primarily for seals or where parts mate together in an assembly,” says company COO Ken King. “With Mill a Groove, we’re using our lathe face-grooving inserts, which range in widths from 0.004 to 0.150 inch, in a newly designed toolholder to enable trepanning operations on a milling machine.” (See video of this tool in operation.)
Recent introductions from a major cutting tool maker illustrate the engineering and application of tools designed to deliver an increased number of useful edges.
When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.
Dillon Manufacturing’s extra-long hard jaws feature extended reach, making them well suited for machining small diameters.
AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.
When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.
Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.
The Mill A Groove tool can be used to cut step grooves, convex and concave radius grooves, chamfered edges, angles and special profiles with a single insert.
"Back then, we used a pair of CNC lathes and a rotary table-equipped machining center to rough turn both ends, drill the coolant holes, and mill a pair of straight flutes, after which the partially completed drill would go into an induction heating device,” he said. “There, it was brought up to 1000 degree F or so in less than ten seconds and then twisted to generate the spiral flutes."
Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.
Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.
From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!
Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.
"After my first year, they let me apply for the apprenticeship program, and four years after that, I graduated to the CNC machining department,” says Cahn. “Since then, I’ve worked on everything from our standard product lines like drills and cartridges to all manner of special tooling—chamfer tools, boring bars, form cutters ... you name it.”
When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.
One of the people helping to move the company in this direction is Steve Heckard, Manager of US Operations. He notes that Ceratizit USA is pushing further in this direction via numerous continuous improvement initiatives. These include offline presetting of cutting tools, quick-changeover workholding like that used on the Mazak, and greater use of machine probing, all in an effort to reduce setup time wherever possible. “Despite the fact that some standard products may run in the thousands, production jobs of one to five pieces are common, with many specifying custom parts they will never see again,” said Heckard. “We very much have to operate with a job shop mentality here, and that means focusing on our changeovers.”
Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.
Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.
Machining operation in which material is removed from the workpiece by a powered abrasive wheel, stone, belt, paste, sheet, compound, slurry, etc. Takes various forms: surface grinding (creates flat and/or squared surfaces); cylindrical grinding (for external cylindrical and tapered shapes, fillets, undercuts, etc.); centerless grinding; chamfering; thread and form grinding; tool and cutter grinding; offhand grinding; lapping and polishing (grinding with extremely fine grits to create ultrasmooth surfaces); honing; and disc grinding.
Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).
Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.
Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.
Microprocessor-based controller dedicated to a machine tool that permits the creation or modification of parts. Programmed numerical control activates the machine’s servos and spindle drives and controls the various machining operations. See DNC, direct numerical control; NC, numerical control.
Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.
Here is an alternative to standard end milling — an operation performed on a CNC milling machine to produce circular grooves in the part face. This new single-point trepanning tooling strategy can produce both symmetrical and asymmetrical face grooves, too, and perform fly cutting.
MaxiMill 491 features eight cutting edges per newly expanded 9-mm insert size, a precise 90° profile and a durable, nickel-coated tool body.
Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.
Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.
Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.
As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side
New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.
FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.
Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.
Features that save on training, programming and cycle times have enabled Speedway Motors to rapidly grow and mature its manufacturing arm.