All You Need To Know About Carbide Inserts For Aluminum - turning insert chart for aluminum
It is a 2-digit number that generally indicates the width or length, however this is only applicable to insert shapes with no IC (inscribed circle), such as rectangular and parallelograms.
There are many CNC carbide inserts of various shapes, uses and materials. First, let's understand the classification of cemented carbide insert turning tools.
The second letter obviously represents the blade rear angle. The commonly used letters are usually a, B, C, D, E, F, G and O. a represents the rear angle of 3 °, B is 5 °, C is 7 °, D is 15 °, E is 20 °, F is 25 °, G is 30 °, N is 0 °, P is 11 °, and O represents other rear angles.
Choosing the right insert shape for your turning tool is essential. The shape of the insert can affect the vibration during operation, the ability to turn complex contours, the strength of the insert and its ability to take bigger and heavier cuts.
The third letter indicates the accuracy grade of the carbide tool inserts. The most commonly used are grade m and grade g. generally, the rough machining and semi finishing finishing blades are grade m, and the precision machining blades and superhard blades are generally grade G.
Generally, it is represented by two letters, mostly alloy, P represents general steel, M represents stainless steel, K represents gray cast iron or nodular cast iron, N represents aluminum / scrap metal, S represents heat-resistant alloy or titanium alloy, H represents high hardness material, etc.
Generally, the carbide cutter inserts model is represented by 10 numbers. In this model, the first four letters represent the characteristics of the lathe inserts, and the next six numbers represent the size and model characteristics of the carbide cutter.
There are 6 numbers in total, which are divided into three groups. The first group represents the tungsten inserts edge length, the second group represents the blade thickness, and the third group represents the arc radius of the blade tip.
The cross-section highlights the differences in the design of the insert, such as the fixing holes, countersinks, and special features. This dictates what clamping method would be used to fix the insert on to the tool holder.
In this blog, we will discuss how to identify all these key dimensions, so you will never need to check for part numbers again.
Some of the below chipbreakers are available on both negative and positive inserts but the min-max depths of cut may vary.
The relief angle for a milling insert is of paramount importance in achieving efficient and successful machining operations.
All turning inserts have a unique ISO code that contains various letters and numbers – believe it or not, these actually mean something! From just looking at the ISO code you can figure out the insert’s shape, relief angle, tolerance, cross-section type, cutting-edge length, thickness, radius, and chip breaker!
Tolerance dimensions are indicated by a letter ranging from A - U. Dimension A relates to the inscribed circle (IC), dimension B relates to the insert height (for pentagon, triangle, and trigon shapes – for other polygons, the dimension B relates to the distance that is measured along the bisector of the corner angle) and dimension T relates to the thickness of the insert.
DNMG150408-MS is a turning tool inserts. D represents 55°diamond blade, N represents 0°rear angle of blade, M represents accuracy grade of blade manufacturing, G represents front edge surface and central hole type, 15 represents cutting edge length, value is 15mm, 04 represents blade thickness of 4.76mm, and 08 represents arc radius of tool tip of 0.8mm.
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It plays a crucial role in chip formation, tool life, cutting forces, and surface finish. Understanding the influence of the relief angle and selecting the appropriate one can greatly enhance machining performance, productivity, and the quality of the finished product.
The nose radius of an insert can affect the performance. A larger nose radius can result in the use of higher feed rates, and larger depths of cut, and they can handle more pressure, making them much better for heavier metal removal. Whereas a turning insert with a smaller nose radius can only take smaller depths of cut, they also have weaker cutting edges, and they can only handle a small amount of vibration but are much better for finishing as they are sharper and have less surface contact.
The thickness of a turning insert is measured from the bottom of the insert to the top of the cutting edge. This will be shown as a 2-digit number except where the insert features a T and then a single digit number eg T3. This is due to the fact that there are more than one increment within each mm. eg 03 is 3.18mm whereas T3 is thickest at 3.97mm.
The following letters indicate the material of carbide cutter. There are many materials of carbide inserts, and the products produced from different materials will naturally be different. Therefore, when purchasing NC blades, we must pay attention to the material of blades, and the prices of different materials are completely different.
The chip breaker is represented as 2 letters in the ISO code. The chip breaker affects the cutting resistance, if the cutting resistance is low, it can avoid chipping and fracturing of the cutting edges. Reduced cutting resistance can also decrease the tool load and heat built up. The chip breaker also determines the depth of cut the insert can take, if you are not applying the correct depth of cut then you won’t be activating the chip breaker, this can cause the swarf to build up and become stringy, some people refer to this as a bird’s nest.
The first letter generally indicates the shape of CNC inserts. The commonly used ones are H, O, P, S, T, C, D and E, which are regular hexagon, regular octagon, regular pentagon, square, diamond 80 degree top angle, diamond 55 degree top angle and diamond 75 degree top angle respectively.
For insert shapes such as round, square, triangle & trigon, this would then indicate the diameter of the inscribed circle (IC).