Common Applications - UNISIG Deep Hole Drilling Machines - drill application
We narrowed our research to include drill bit sharpeners that have only a select number of angles to drill at or a range of adjustable angles—though the extra adjustments can make it tricky to operate as well. Each selection on our list has online videos that can be used to help users learn how to properly use the sharpener. Finally, we included recommendations that had a number of different price points and levels of professional quality for both hobbyists and professionals.
Sinusoidal High-Temperature Roughing (SHTR) SHTR series milling cutters are HSSCo8 (High-Speed Steel with 8% cobalt) end mills specifically designed to rough titanium alloys used in the aerospace and power-generation industries. The sinusoidal geometry outperforms standard roughing end mills, by allowing higher metal-removal rates with increased feeds, and producing better surface finishes.
Drill bits aren’t cheap, but they do seem to dull quickly. Whether you’re drilling through dense hardwood or hardened steel, some drill bits seem to lose their edge within minutes of coming out of the package.
Those who are experienced and comfortable using bench grinders should feel right at home with this model from Wen. Built for versatility and effectiveness, this drill bit sharpener has a 5-amp variable-speed motor that operates between 2,000 and 3,450 revolutions per minute for sharpening virtually any drill bit size.
As for user-friendliness, this Wen also has a built-in work light, a quenching tray, dual eye guards, a large and easy-to-read on/off switch, an 80-grit wheel, and a 36-grit wheel, making it safe and ideal for drill bit sharpening as well as cleaning and deburring. Though this model has a steep price tag and isn’t the most portable option at 41 pounds, it offers durability and effectiveness for long-term use.
You can, but they’ll never be quite as effective again. Titanium bits have a coating that the grinding wheel will remove when sharpening. That’s not to say the bits are no good; they just won’t have the hard coating that makes them so useful.
Finding a drill bit sharpener that works with your drill bits of choice is important. For most homeowners, a standard drill bit sharpener will accommodate most of the bits in your workshop. These bits usually consist of steel or cobalt, and standard grinding wheels will sharpen them with ease.
Roughing end mills create a LOT of chips, and there is no faster way to prematurely wear out an end mill than recutting chips. A strong stream of coolant or compressed air should always be used to clear chips from the cutting zone.
The Drill Doctor 750X will sharpen drill bits as small as 3/32 inch and up to ¾ inch, making it versatile for any drill bit a DIYer is likely to use. It also comes with a diamond wheel, so grinding fresh edges on carbide bits is not a problem.
Various types of drill bits use differently-angled cutting edges at their points. Bits reserved for wood have aggressive cutting edges to allow them to get through the material quickly. Bits for metal have flatter angles, allowing them to take off smaller bits at a time without overheating or chipping the bit.
Those shopping for a bench grinder attachment that will help take expensive drill bits from dull to unbelievably sharp will want to check out the Tormek DBS-22. This drill bit sharpener allows users to adjust the angle from 90 degrees to 150 degrees and features an adjustable split angle.
Titanium Aluminum Nitride (TiAlN) is an outstanding coating that provides excellent wear resistance, especially in high-temperature applications. It is good for hard materials like pre-hardened alloy steels up to HRc45.
There’s a lot that goes into shopping for one of these tools, but all the machines on our list below are worth considering. They’re easy to use, accurate, and can keep you from having to throw out the best (and occasionally expensive) drill bits in your collection.
The Work Sharp knife and tool sharpener can bail you out in a pinch. While not specifically a drill bit sharpener, this model can put a quick edge on a drill bit and get you back to work in a hurry. It features five belts of various coarse levels, allowing users to put a serviceable edge on a high-speed steel or cobalt drill bit.
Sharp bits drill faster and more accurately. When the tip of a drill bit becomes dull, it won’t dig in exactly where you’d like it and will also drill crooked or elongated holes. A sharp bit will bore straight down and create a perfectly round hole in almost any material. Having your own drill bit sharpener will allow you to keep your bits in top condition.
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If you’re continually working in your home shop or on a job site, having your own drill bit sharpener can save you quite a bit of money. Instead of throwing your old bits out, you can grind a new edge on the spot, or place them to the side and spend an hour grinding a whole set until they’re like new.
If ease of operation is important, you should consider purchasing an electric benchtop model. These are the most foolproof of the drill sharpener designs, and they will allow you to put a sharp edge on a drill bit in no time at all.
Tom Scalisi is a freelance writer, author, and blogger with a passion for building. Whether it’s a DIY project or an entire website, Tom loves creating something from the ground up, stepping back, and admiring a job well done.
The sharpener comes with a diamond grinding wheel to handle high-speed steel, cobalt, or carbide bits with ease. It can also “split” the end of the drill bit, producing a more accurately drilled hole. It can sharpen drill bits between 3/32 inch and ½ inch to handle most drill bits in a standard set.
The lower helix-angle version has a larger core, to enhance the strength of the cutter to better resist deflection. The higher helix-angle version produces smaller chips, due to less engagement length, and therefore can evacuate the chips more efficiently, especially given the lower RPM necessary on the nickel and titanium alloys. The corners also have a reinforced cutting edge, and all sizes are center-cutting.
DIYers and professionals who need a portable drill bit sharpener will want to take a good look at the Drill Doctor X2 sharpener. This versatile and compact model weighs just 3 pounds and is small enough to fit inside a tool box or case. Made with an electric plug-in design, this Drill Doctor can be used anywhere it is needed and can sharpen drill bits, tools, knives, scissors, and more.
Coarse-Pitch Roughing Aluminum (CPRA) CPRA series milling cutters are coarse-pitch HSSCo8 (High-Speed Steel with 8% cobalt) 3-flute, 37° helix roughing end mills. These tools are designed specifically for aluminum, although they are suitable for a very broad range of materials having up to high tensile strengths. In many cases, the milled surfaces are of acceptable quality, without a finishing pass. The Titanium Carbon Nitride (TiCN) coating provides excellent abrasive resistance, and hardness to the cutting edge, making it the perfect coating for aluminum and abrasive high-silicon aluminum alloys. It does not perform well at very high temperatures, so properly applied coolant is a must.
Titanium Carbon Nitride (TiCN) provides excellent abrasive resistance, and hardness to the cutting edge. It does not perform well at very high temperatures, so properly applied coolant is a must. This coating is perfect for aluminum and abrasive high-silicon aluminum alloys.
Purchasing a drill bit sharpener that can handle all of the bits you commonly use should be a priority. While almost all sharpeners can handle small to mid-range bits, only certain models can handle the big stuff. Bits over 1/2-inch are expensive, so make sure that your sharpener can handle them.
If you purchase high-end carbide drill bits, then a standard grinding wheel won’t work. Carbide is extremely hard and requires a diamond wheel to sharpen correctly. If you keep carbide bits on hand, look for a sharpener that comes with diamond wheels. Or, purchase a bench grinder jig that you can set up with a diamond grinder wheel.
Instead of throwing dull drill bits in the trash, you can restore their cutting edge with the best drill bit sharpener. These tools can help put a sharp point on an older drill bit, grinding the tip at the perfect angle. The result is a fast-drilling, clean-cutting drill bit that works as well, if not better, than new.
Let’s get to the point: There are some things you need to know when shopping for the best drill bit sharpener. Not all models have the same capabilities or uses, so you need to be sure the one you choose will get the job done. Here are some factors worth considering.
Roughing End Mills have scallops on the cutting edges, which cause the chips to break into smaller segments. This results in lower cutting pressures at a given radial depth of cut. They are designed to remove large amounts of material quickly and more efficiently than standard end mills.
Each sharpener is different, but you, or the jig, hold the bit at a specific angle relative to a grinding wheel. The grinding wheel removes metal from the tip of the drill bit until the edge is sharp.
Coarse-Pitch Roughing (CPR) CPR series milling cutters are coarse-pitch HSSCo8 (High-Speed Steel with 8% cobalt) roughing end mills. These general-purpose roughers are designed for high-production metal removal in a wide range of workpiece materials. Most are Titanium Aluminum Nitride (TiAlN) coated, but the larger 2-inch roughers are uncoated. They are recommended for cutting steel grades, and many non-ferrous materials. The ends of these tools have center holes, allowing them to be held between centers for accurate resharpening multiple times.
When you're machining pockets with an end mill it's not uncommon to get a stack of chips in the pocket that's hard to get out. Mark takes a look at several styles of end mills that cut your chips into smaller pieces, making them a lot easier to get out of the pocket before your end mill gets damaged re-cutting those same chips.
The result is a completely custom drill bit that’s both incredibly accurate and fast cutting. It can handle drill bits as small as ⅛ inch and as large as ⅞ inch, providing an excellent range to work within. Use this jig with any type of drill bit, but use a diamond grinding wheel for carbide bits.
If you already own a bench grinder, an attachment may be the best route to go. They’re far less expensive than a benchtop model, and you can achieve the same angles. They take a little longer to set up, but you won’t sacrifice any quality once you do.
These recommendations have a range of capabilities to sharpen drill bits of varying sizes. Some drill bit sharpeners can accommodate bits as small as ³⁄₃₂ of an inch or as large as 1½ inches. Since users have unique needs, this list includes sharpeners that offer a solution for almost every commonly used drill bit.
This small but mighty model offers side-by-side sharpening and is made with a dual-speed motor, ½-inch chuck, a 20-degree knife sharpening guide and hone, and a 118-degree drill bit sharpening port. For added convenience, this Drill Doctor also comes with a replacement abrasive disc and a user manual.
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There are two popular power sources for sharpening your drill bits; plug-in electric and drill-powered (which may be electric or battery).
Whether you choose an electric benchtop sharpener or a grinder attachment, there’s a solution for your dull drill bits. Your drill bits will last much longer if you choose the best drill bit sharpener for your needs from this guide. Each of the top picks below was selected after an in-depth review of the market and thorough product vetting.
You will also want to look for a sharpener that can handle your smaller bits. While these bits are rarely expensive (depending on the material), they dull quickly and lose their performance right away. Instead, keeping one of the best drill bit sharpeners on hand will allow you to put a quick edge on a bit as small as 3/32-inch.
This price includes shipping cost, export and import duties, insurance, and any other expenses incurred during shipping to a location in France agreed with you as a buyer. No other mandatory costs can be added to the delivery of a Haas CNC Product.
Though users may not be able to replicate the exact angle by hand, they’ll come close enough to drill effectively on larger drill bits. It will also handle all knife and scissor sharpening needs, as well as chisels and other cutting tools, though carbide bits are probably too much for this tool. It weighs just 53.6 ounces and is comparatively small, making it perfect for professionals and DIYers to transport.
If you wish that you knew about drill bit sharpeners a long time ago, you’re not alone. Many have wasted money on new bits when the old ones become dull. Now that you do know a bit about the best drill bit sharpeners, you might have some more questions. Below are the most frequently asked questions and answers about drill bit sharpeners. If you don’t find your answer here, contact the sharpener’s manufacturer.
While you can sharpen every drill bit to one consistent angle, certain styles of bits work best at specific angles. It’s better to have a sharpener that you can adjust to the drill bit. Standard angles are between 118 and 135 degrees, so look for a sharpener that allows you to switch between the two for the best versatility.
If you’re looking for an electric benchtop drill sharpener that allows you to get the most out of your old drill bits, the Drill Doctor 750X is worth a look. Users can adjust the 750X for any angle between 115 and 140 degrees, which means this sharpener can handle almost any angle. It will also create an edge on the end of the bit called a “split” bit, which creates a sharp point to drill accurate holes.
The distance between scallops is referred to as pitch. Haas roughing end mills come in fine- and coarse-pitch versions. Fine-pitch scallops are smaller and better for lighter cuts in hard materials. The fine-pitch end mills leave a better finish, and don’t require as much stock to be left to clean up with a finish pass using standard end mill. Deep slotting or deep profile applications with a lot of metal removal in softer steel are perfect for coarse-pitch roughing end mills. The coarse pitch also works great on nonferrous materials, like aluminum.
Drill bits aren’t cheap, but neither are sharpeners. If you’re not going through bits constantly, it may be useful to purchase an inexpensive, drill-powered sharpener to put an edge on your bits. You’ll find that they do a decent job, and if you’re not drilling precision holes, they’ll grind a useful edge.
Recent upgrades include higher-quality raw material, the use of a proprietary advanced honing technology, and a modified Aluminum Chromium Nitride (AlCrN) coating. All together, these upgrades improved wear resistance an average of 67% in testing on HRc35 mold steel.
Fine-Pitch Roughing (FPR) FPR series milling cutters are fine-pitch HSSCo8 (High-Speed Steel with 8% cobalt) roughing end mills with Titanium Aluminum Nitride (TiAlN) coating. These general-purpose roughers are designed for high-production metal removal in a wide range of workpiece materials. They are suitable for a very broad range of materials having up to high tensile strengths. In many cases, the milled surfaces are of acceptable quality, without a finishing pass.
For folks who already have a bench grinder, the General Tools 825 drill grinding attachment is an affordable way to take care of a pile of dull drill bits. This jig bolts to the worktop and uses the side of a grinding wheel to create sharp edges on old drill bits.
The Titanium Aluminum Nitride (TiAlN) coating makes them the perfect choice for rough milling applications on all steels up to HRc45, as well as the exotic materials listed above.
Sharpening drill bits is all about saving money, and the Drill Doctor DD350X will do that time and time again. This low-priced drill bit sharpener allows users to put fresh 118-degree grinds on old, dull drill bits. It can handle any drill bit size between 3/32 inch and ½ inch, and it comes with a diamond wheel to help users get the most out of their sharpener.
If you’re looking for a foolproof drill bit sharpener, the DD500X from Drill Doctor is as close as possible. This drill bit sharpener has two angle presets of 118 and 135 degrees. These presets allow users to choose the right angle for their drill bit type without worrying if they’re off a degree or two.
The low helix angle enhances the strength of the cutter, because the core is larger, to better resist deflection. The corners have a 45° angle to reinforce the cutting edge, and all sizes are center-cutting.
Drill bit sharpeners can make using drill bits safer. If you’re drilling with a dull bit, you’ll have to use more force to make any progress. A smaller bit can easily snap under pressure, which sometimes sends pieces of drill bit flying. While you should always wear safety glasses, flying bits of metal are never safe. A sharpener will help ensure that you don’t need to put much power behind the bit.
All bits are worth sharpening if you already have a sharpener. However, it’s not worth buying a sharpener to put an edge on a 1/8-inch steel drill bit.
Fine-Pitch Carbide Low-Helix (FPCLH) FPCLH series milling cutters are fine-pitch carbide roughing end mills featuring a 20° helix, and a modified Aluminum Chromium Nitride (AlCrN) coating that make them the perfect choice for rough milling applications on pre-hardened steels up to HRc55, mold-and-die steels, and cast iron.
The aluminum chromium-based coating has very high thermal shock stability and great wear resistance. It remains thermally stable up to 1100 degrees Celsius, so it’s good for wet or dry machining, and excellent in high-speed machining applications.
The engineered flute geometry provides optimal chip formation and evacuation, while reducing friction and heat generation. The variable flute profile and sinusoidal cutting edges reduce vibrations and chatter, while allowing large cut depths in slotting and profile-milling applications. A standard chamfer on the corners protects the edges from premature wear. The smaller cutters are coated with a Hybrid Aluminum Chromium Nitride (AlCrN) coating, providing remarkable wear resistance at lower speeds and feeds, as well as tremendous heat resistance at high speed. The larger diameter cutters are uncoated.
Since it doesn’t create split points, Drill Doctor made it more compact so it can sit on a shelf without getting in the way. There are no angle adjustments, which makes this a great tool for those looking for a simple, straightforward drill bit sharpener.
Fine-Pitch Carbide High-Helix (FPCHH) FPCHH series milling cutters are fine-pitch carbide roughing end mills that come in two styles: a 30° helix, and a 45° helix version. Both are designed to cut exotic materials, such as stainless steels, nickel alloys, and titanium.
Aluminum Chromium Nitride (AlCrN) has remarkable wear resistance at lower speeds and feeds, as well as tremendous heat resistance at high speed. It is the coating of choice for titanium and high-temperature alloys.
The sharpener will work for bits between ⅛ inch and ¾ inch and is adjustable for many different drill point angles. It has several adjustments, one of which adjusts the height of the drill bit. This adjustment allows users to creep up on the perfect angle slowly for maximum accuracy. To create a perfectly centered point, simply roll the bit over between every pass.