High Speed Steels - high-speed steel

 2024-08-29 17:01:20

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Because of the high material removal rate creep-feed grinding can deliver in challenging materials, grinding might not be just the last step in the process—it might be the process.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Kennametal put considerable work into finding the tooling that would excel in these tests, Mr. Mueller says. The company performed its own testing at its facilities in Germany, Tennessee, and North Carolina using five different machining centers. Chip flow and formation were analyzed using high-speed cameras, and he says a refined tool-grinding processes was developed as a result of this analysis. Ultimately, nearly 300 different tools were produced for use in the project, and 15,000 cubic inches of titanium were machined.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Ceratizit USA has promoted Troy Wilt from national sales manager to managing director of Ceratizit USA, cutting tools division.

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

Some batteries (such as LiPo) can't be shipped by Air. During checkout, Express Post and International Methods will not be an option if you have that type of battery in your shopping cart.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

The cutting part is made from tungsten carbide and are suitable for circuit board cutting and probably some other soft metals and other materials. Each endmill has a high hardness, wear resistance and strength and they're also super sharp which helps when cutting thru PCBs. These mill bits have a fairly long flute, about 8mm. While this is a bit longer than Adafruit are used to, Adafruit have found that the bits work quite well and are low cost enough to replace if they break. Note that even carbide bits will dull eventually when cutting PCBs, Adafruit found Adafruit could cut for about 5 hours on each bit before Adafruit find they need replacing. This product comes with one 0.8mm carbide end mill in a protective plastic case.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

But which tools to choose? Answering that question led to the competition. Various cutting tool suppliers submitted tooling for machining trials that were conducted at the University of Sheffield’s Advanced Manufacturing Research Centre (AMRC) in the United Kingdom. To pursue better results within the test parameters, Kennametal modified an existing tool design—its “Harvi” end mill design featuring unequally spaced flutes to break up chatter, eccentric relief to extend tool life, and a tapered core for stability during heavy cutting. That modified tool is now available to the aircraft manufacturer and to others as the tool maker’s new “Harvi III Aerospace” line.

In the tools developed for this application, an already existing carbide grade proved effective, the company’s KCSM15 Beyond grade. The new modifications to this tooling that now exist in the Harvi III line relate to edge geometry, Mr. Mueller says.

Core Electronics is a maker education and retail company based in Newcastle Australia. We specialise in DIY electronics, desktop manufacturing and educational technology.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

The Mill A Groove tool can be used to cut step grooves, convex and concave radius grooves, chamfered edges, angles and special profiles with a single insert.

The latest version of Kennametal’s Harvi tool was developed through efforts aimed at a competition for reducing an aircraft manufacturer’s tooling choices.

The AMRC testing focused on forged titanium 6Al4V. Three sets of cutting parameters apiece addressed both traditional-milling and high-velocity approaches for the aircraft maker. In each case, the three sets of parameters were designated as “current,” “meets” and “exceeds” expectations. In the traditional rounds, a 0.1-inch radial depth of cut was specified, with cutting speeds ranging from 150, to 200, to 250 sfm for current, meets and exceeds categories, respectively. In the high-velocity testing, depth of cut dropped to 0.02 inch while speeds increased to 400, 450 and 500 sfm, respectively.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

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If you've started designing your own PCBs in Eagle or KiCad and want to make your PCB a reality, you may end up with a CNC mill that can route out PCBs by cutting away the copper trace outlines. Adafruit initially ordered these end mills for Adafruit's use with an Othermill but they will likely work great in a wide variety of precision CNC machines.

The fact that the tool makes effective use of six flutes proved key. Other cutters in the testing had five flutes, reducing metal removal rate.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Dillon Manufacturing’s extra-long hard jaws feature extended reach, making them well suited for machining small diameters.

The MarSurf CD 140 AF is designed to measure many different kinds of workpieces, making it suitable for a wide range of measurement tasks.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

CoroMill MS 20 is designed for repeated shoulder milling, face milling, linear and helical ramping, full slotting and plunging applications.

Ceratizit USA has promoted Troy Wilt from national sales manager to managing director of Ceratizit USA, cutting tools division.

2 from local stock, 1 supplier stock; your order will dispatch between Dec 1 to Dec 10. And yes, stock levels and lead times are accurate!

Take a look at our customer service page if you have other questions such as "do we do purchase orders" (yes!) or "are prices GST inclusive" (yes they are!). We're here to help - get in touch with us to talk shop.

Grant funding for workforce training or the purchase of new equipment is an undervalued but complex resource for machine shops. We enlisted an expert to help navigate the process.

As for the aircraft manufacturer, the evaluation continues. Future tests will evaluate inserted tools. And even the determination related to solid carbide tools will not have an immediate impact, because in the aerospace sector, parts are frequently certified and then locked against further manufacturing process change. But for new part programs developed from this point forward, the manufacturer and its suppliers will have an ever-more-focused range of cutters from which to choose.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Products that weigh more than 0.5 KG may cost more than what's shown (for example, test equipment, machines, >500mL liquids, etc).

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda: Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda: Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

During the final round of testing, Kennametal used a Haimer Safe-Lock shrink-fit holder and was able to run all of its tools in the exceeds category. With the traditional milling approach, less than 0.001 inch of tool wear was observed after 1 hour, with a surface finish of 23 μin Ra. Within the high velocity testing, tool wear measured less than 0.0014 inch and surface roughness was better than 27.5 μin Ra. Perhaps most significantly, the Harvi tools permitted a 20-percent higher metal removal rate than others because the design enables effective use of six flutes where other end mills were limited to five.

Succeeding in aerospace manufacturing requires high-performing processes paired with high-performance machine tools. IMTS can help you find both.

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Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda: An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

IMTS 2024: Schwanog’s insertable form tool system supports the manufacture of precision parts for industries such as medical, automotive, aerospace and others.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

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Strict guidelines governed what kinds of tooling could be used. Initially, the solid carbide end mills in all these cases had to be 1.25 inch in diameter, with a flute length of 4 inches, corner radii of 0.09 inch and a flute count of either five or six. Further testing then evaluated different combinations of tool diameter, length and corner radius (up to the full radius of a ballnose tool), Mr. Mueller says. Tools were required to achieve axial depth of cut of 2 inches while extending from the holder exactly 4.5 inches. And in all of this (sorry, metric system), only imperial units were allowed. Within these constraints, the tooling supplier was free to put forward its best choice of tool coating, carbide substrate and cutting geometry.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Features that save on training, programming and cycle times have enabled Speedway Motors to rapidly grow and mature its manufacturing arm.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

Cutting tool maker Kennametal reports it was the winner of a recent competition by a “major U.S.-based aircraft manufacturer” (the company doesn’t wish to be named publicly) aimed at standardizing its solid carbide end mills. According to Kennametal’s manager of solid end milling tools Thilo Mueller, the problem the aircraft manufacturer still faces is this: An expanding number of active machined parts has led to an ever-expanding universe of cutting tools that the manufacturer and its suppliers are using. Historically, manufacturing engineering personnel have had too much freedom—more freedom than necessary—in specifying the tooling for a given part. Limiting the range of choice as much as possible to a standard menu of tools would control costs for the aircraft maker by controlling the scope of tool management. It would also help avoid unexpected delays, because those standard tool choices would become standard items that the tool suppliers would be more likely to have in stock.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

While Adafruit already carry PCB drill bits, end mills are slightly different. Drill bits can only cut in an axial direction, meaning in line with the axis of the bit - or up and down on the PCB. End mills can move in any direction so you can drill side to side, up and down, etc.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

High Speed Steels - high-speed steel

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