How to design parts for CNC machining - nominal end mill sizes

 2024-09-20 05:20:46

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda: Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

DCGX11T308-AL These inserts are high rake with sharp ground edges and polished top surface.Intended for machining aluminium and plastics but also excellent for fine cuts on almost any material. Many users have found these inserts are well suited tosmall...

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Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Ceratizit USA has promoted Troy Wilt from national sales manager to managing director of Ceratizit USA, cutting tools division.

The Mill A Groove tool can be used to cut step grooves, convex and concave radius grooves, chamfered edges, angles and special profiles with a single insert.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

DCGT11T304-AG These inserts are high rake with sharp ground edges and polished top surface.Intended for machining aluminium and plastics but also excellent for fine cuts on almost any material. Many users have found these inserts are well suited tosmall...

Ceratizit USA has promoted Troy Wilt from national sales manager to managing director of Ceratizit USA, cutting tools division.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Features that save on training, programming and cycle times have enabled Speedway Motors to rapidly grow and mature its manufacturing arm.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

All manufacturers are under pressure to make their operations more efficient. That means getting more from your investments in both production equipment and people. Automation is increasingly part of that equation but for many shops the topmost priority is getting more from the equipment they already have.

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side

This video shows the Guiding Curve 5-axis programming process for a ballnose endmill including curve selection, stepover (scallop), tool vector, and process simulation.

This video shows a block of Steel 850-1100 N/mm2 being machined with the 5-axis Adaptive Milling tool path technique. The roughing routine uses helical interpolation to enter the material, then takes light, fast cuts, quickly removing material. Video courtesy of Fraisa.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Whether dealing with a mold cavity or a prismatic shape, the fastest way to remove material is with a high-speed, adaptive roughing cycle. First off, with a 5-axis process, you can get closer to the semi finish shape of the part which can significantly reduce finishing cycle times. Add adaptive milling and the total cycle time reductions can be dramatic.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

There was a time when making the most of an investment in multi-axis machining could be severely limited by the time and difficulty required to create efficient programs that truly capitalize on the capabilities of this equipment. That time has passed. With today’s best CAM technology you can realize the full promise of 5-axis machining with an ROI that surpasses many other machining methods.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

But are robots accurate and rigid enough for real machining operations? The latest generation of robots has made great strides in this regard with the ability to perform accurate high-force machining, and development is ongoing. In one project Siemens is working with the Technical University of Munich to machine to very high levels of precision (see video). Employing a digital technology called simulation-based force compensation, they have been able to achieve tool path accuracy of 100 microns (μm). With results like this robotic machining is poised to serve a growing range of applications.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

DCGW11T304 KW10 Suitable for cast iron, great for brake lathes. Suits boring bars S16Q-SDUCR-11 16mm BORING BAR S20R-SDUCR-11 20mm BORING BAR S25R-SDUCR-11 25mm BORING BAR S16Q-SDQCR-11 16mm BORING BAR S20R-SDQCR-11 20mm BORING BAR S25R-SDQCR-11 25mm...

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

DCMT070208 HQ CA6525 Fine to medium machining of stainless steel and steel. Excellent chip control at low feed and depth of cut. Low cutting force, suitable for light machines. Recommended cutting conditions. Depth of cut 0.5~2.0mmFeed 0.08~0.16...

One of the great advantages of 5-axis machining is the ability to tilt the tool away from pocket or cavity walls to avoid toolholder or spindle collisions. This allows the use of much shorter tools which enables more aggressive machining yet with reduced vibration and better surface finish. This is an ideal strategy for parts with deep cavities and fine features next to tall walls. With a 3-to-5 axis tilt feature in CAM, you can program the tool path in a more familiar 3-axis mode and the software will then automatically adjust the tool vector for situations where the toolholder would collide with adjacent surfaces.

DCMT11T304 HQ CA5515 Fine to medium machining of steel. Excellent chip control at low feed and depth of cut. Low cutting force, suitable for light machines. Recommended cutting conditions. Depth of cut 0.5~2.0mmFeed 0.08~0.20 mm/rev Grade information...

Automatic 3-to 5-Axis Tilt adjusts the tool vector for situations where the toolholder or spindle would collide with adjacent surfaces.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

Using a barrel cutter in this finishing test cut was almost three times faster compared to a ball nose end mill. Video courtesy of Fraisa.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Five-axis machining is growing in popularity because of the dramatic efficiencies it can bring in an increasingly broad range of applications — from aerospace to medical to production parts as well as dies and molds. Good CAM software is critical to unlocking that potential.

The key to making this process work is the ability to maintain a constant cutting force throughout the roughing routine. For example, running a tool into a corner suddenly increases material engagement and causes cutting forces on the tool to spike. This and other rapid changes in cutting force create shocks that can lead to chipping, poor surface finish and substantially reduced tool life. With Adaptive Milling the toolpath is automatically altered to maintain a constant chip load which results in faster, smoother cutting. The technique is particularly beneficial in roughing cores and cavities in tool steels as well as pocketing in HRSA materials such as Inconel and titanium. It combines high metal removal rates in these difficult materials and longer, more predictable tool life.

For a lot of shops, the limitation in 5-axis machining is not so much in their equipment, but in their ability to efficiently generate part programs that make best use of today’s machining centers and cutting tools. But with advances in CAM software those imitations are falling quickly if shops are willing to avail themselves of the newest programming technology.

DCMT11T304 HQ CA525 Fine to medium machining of steel. Excellent chip control at low feed and depth of cut. Low cutting force, suitable for light machines. Recommended cutting conditions. Depth of cut 0.5~2.0mmFeed 0.08~0.16 mm/rev Grade information...

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

DCGT070202-FA-CU1000 (0.2mm corner radius) These inserts are high rake with sharp ground edges and polished top surface.Intended for machining aluminium and plastics but also excellent for fine cuts on almost any material. Many users have found these...

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

DCMT11T304 MQ CA6525 Fine machining of stainless steel and steel. Excellent chip control at low feed and depth of cut. Low cutting force, suitable for light machines. Recommended cutting conditions. Depth of cut 0.2~1.0mmFeed 0.05~0.15 mm/rev Grade...

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

With adaptive milling you reduce the radial depth of cut (stepover) to less than 25% of the tool diameter but significantly increase the axial depth of cut. Because chip thickness is now much smaller than the centerline feed per tooth, you can substantially increase the feed rate. This results in light, fast cutting action, enabling more aggressive cutting and faster metal removal rates, which can reduce machining time by up to 60%. It also generates less heat and vibration in the cutting zone, which in turn supports secure, predictable cutter wear.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Dillon Manufacturing’s extra-long hard jaws feature extended reach, making them well suited for machining small diameters.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

JK Machining, a Michigan-based manufacturer of top-quality class 101 molds, is leveraging this 5-axis cutting method. Using shorter tools and higher cutting speeds, JK slashed their machining time by as much as four times. Additionally, the reduced chatter helps them machine high quality surface finish. Go here for more on JK Machining.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Barrel cutters (left) more efficiently machine sloped and slightly curved walls with much larger stepdowns in comparison to ball nose end mills (right).

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

DCMT070204 HQ CA6525 Fine to medium machining of stainless steel and steel. Excellent chip control at low feed and depth of cut. Low cutting force, suitable for light machines. Recommended cutting conditions. Depth of cut 0.5~2.0mmFeed 0.08~0.16...

The MarSurf CD 140 AF is designed to measure many different kinds of workpieces, making it suitable for a wide range of measurement tasks.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

One emerging alternative is using robots for machining certain kinds of parts. Why? For one, robots enable cost effective machining of much larger workpieces where you can bring the machining envelope to the part rather than the other way around—for example, to drill holes in an aircraft wing or fuselage. Robots are also able to execute post-machining operations such as polishing and deburring that would otherwise require manual work, and improve the accuracy and quality of those operations as well. This enables both machining and finishing in a single automated process. In an automated work cell, robots can be used both for machine tending and machining, or maybe replace a very expensive machine tool altogether.

Siemens NX software’s Turbomachinery Milling simplifies the NC programming process for machining complex 5-axis multi-bladed rotational parts such as impellers, blisks, blades and shrouded turbines. With a suite of process-specific functions specifically designed for these kinds of parts, NX CAM’s Turbomachinery Milling enables optimized part programs to be created more quickly with substantially shorter cycle times, better surface finish and longer tool life.

CoroMill MS 20 is designed for repeated shoulder milling, face milling, linear and helical ramping, full slotting and plunging applications.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

In this video you can see an example of rough turn-milling on a multi-tasking machine. This is a ceramic indexable endmill cutting Inconel 718. The combination of cutter and technique make for extremely fast roughing of difficult-to-machine nickel alloys. Video and image courtesy of Sandvik Coromant.

Not all 5-axis processes happen on 5-axis milling centers. Particularly with larger round casings, shafts and other difficult-to-machine components, executing 5-axis machining on a turn-mill center often will be the most efficient way to machine complicated workpieces in a single setup.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Turbomachinery Milling simplifies programming of multi-bladed rotational parts such as impellers, blisks, blades and shrouded turbines. View full size.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Barrel cutting tools are used for a variety of machining operations, but what they are really good at are roughing and finishing flat and slightly curved walls in 5-axis machining. Because of the shape of the barrel tool you can get the same and usually better surface finish with a much bigger step down. By using these tools for advanced cutting strategies you can reduce machining time of some features by as much as 70% compared to machining with ball nose end mills.

Whether you are a job shop or a product line manufacturer, mastery of 5-axis machining can provide a strategic advantage to your business. You can produce complex parts with fewer operations and setups. In many cases, you can reduce machining time and improve tool life, while improving part quality. And you can cut production costs and deliver parts faster.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda: An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Guiding Curves is a finishing operation that lets you create 5-axis tool paths directly on the machining area with full control of the tool path flow. No more creating projection surfaces in CAD and then trying to figure out which direction to project the tool path on the machining area. You have access to precise tool axis control whether you want to stay normal to the surface, interpolate between several tool axes, lock an axis and so on. It also automatically provides tool path smoothing as the path moves from one position to the next.

One area where shops are seeing significant returns is with five-axis machining centers. It’s not just about machining complicated parts more quickly and to higher quality standards. It’s also about doing more to finish a job in a single setup. Being able to get at multiple sides of a part as well as 3D intricate workpiece features can pay huge dividends in reduced total cycle times while delivering better dimensional accuracy, surface finish and tool life.

Turn-milling is an excellent technique for machining a lot of material quickly out of circular or conical shaped surfaces with feature obstructions – such as bosses and split seam flanges. These operations can be accomplished with indexable, solid, ceramic, carbide, round, high feed, and wiper tools. This makes turn milling an ideal solution for roughing and finishing with excellent surface tolerance and finish when a wiper inserted tool is used.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda: Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

DCMT11T308 HQ CA525 Fine to medium machining of stainless steel and steel. Excellent chip control at low feed and depth of cut. Low cutting force, suitable for light machines. Recommended cutting conditions. Depth of cut 0.5~2.0mmFeed 0.01~0.25...

DCGT070204-FA-CU1000 These inserts are high rake with sharp ground edges and polished top surface.Intended for machining aluminium and plastics but also excellent for fine cuts on almost any material. Many users have found these inserts are well suited...

Grant funding for workforce training or the purchase of new equipment is an undervalued but complex resource for machine shops. We enlisted an expert to help navigate the process.

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

DCMT11T308 HQ CA6525 Fine to medium machining of stainless steel and steel. Excellent chip control at low feed and depth of cut. Low cutting force, suitable for light machines. Recommended cutting conditions. Depth of cut 0.5~2.0mmFeed 0.01~0.25...

CAD/CAM developer Siemens Digital Industries Software has made the continuing development of five-axis machining capabilities with its NX CAM software a priority and has a lot to say about what strategies will best enhance both the programming and machining processes. Whether you do die/mold work, aerospace, medical, energy or production machining, here’s more on what you should look for in the newest innovations in this very productive technology.

Using robots for precision machining is the focus of this joint project by Siemens and the Technical University of Munich. The simulation-based force compensation method enables robots to achieve tool path accuracy of 100 μm.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

With a smaller stepover but much larger depth of cut, Multi-Axis Adaptive Roughing enables faster feeds and higher metal removal rates.

With turn-milling, cutter positioning in relation to the part surface is critical. It is important in most applications to cut the material on the leading edge of the cutter. This will prevent back cutting of the part surface, improving cutting conditions that can prolong tool life.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

DCMT11T304 HQ CA6525 Fine to medium machining of stainless steel and steel. Excellent chip control at low feed and depth of cut. Low cutting force, suitable for light machines. Recommended cutting conditions. Depth of cut 0.5~2.0mmFeed 0.08~0.20...

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

How to design parts for CNC machining - nominal end mill sizes

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