SCGT 12 Carbide Turning Inserts - Taegutec - carbide turning insert

 2024-06-17 21:59:41

Ingersoll CNMX Gold Duty indexable coated carbide inserts helped reduced valve bonnet production time from 1 ¾ or 2 hours to about 45 minutes while increasing tool life and chip control.

Ingersoll’s Finish-BallRush indexable, fine-milling, ballnose end mill features an stable clamping system designed to increase repeatability.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Ingersoll says its 2-Start indexable carbide insert hob nearly doubles productivity for machining gears with large numbers of teeth compared to single-start ICI hobs.

The 20-degree, high-feed indexable insert design can replace smaller diameter solid carbide end mills in many applications and is said to reduce cycle times, increase productivity and help reduce solid carbide usage.

Seeking to improve production time on custom-built connecting rods for racecar engines, this shop invested in a light-duty VMC with an eye toward implementing high speed machining. Retooling with cutters from Ingersoll helped make the most of this new capability.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Swapping standard button inserts for a new grade from Ingersoll helped this manufacturer of downhole oil-drilling equipment double throughput on a troublesome arbor milling job in hardened steel.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

A shop that closely tracks machining performance says its new horizontal machining center delivers productivity comparable to three verticals.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

Particularly for long reach applications, a button insert with a serrated edge can provide greater stability, less heat-generating friction and better chip evacuation than one without.

Only cutting tool productivity can reduce other factors affecting part cost. Jacob Harpaz made this point at a recent Ingersoll Cuttings Tools event in Cleveland.

The Hi-FeedMidi family of high-feed milling cutters from Ingersoll Cutting Tools is based on the company’s Hi-FeedMini, but is capable of a 0.060" depth of cut.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

Superturnz, a multi-directional turning system that uses the front and back cutting edge of a four-corner insert, is now available from Ingersoll.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Cyber Manufacturing receives forgings with thick and abrasive oxide "crusts" that used to slash cutter insert life on its older machine. With the Ingersoll Hi-QuadXXX indexable insert face mill, the shop gets longer tool life and improved material removal rates.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda: Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

Small-diameter milling and drilling tools with replaceable tips not only save on carbide cost, but also save on tool management and inventory costs.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Your cutting tool’s failure mode may be telling you what to change about the process. Not every failure mode is the same, and one mode is preferable to all the others.

There are always exceptions to those 'hard and fast' machining rules. A tripling of edge life and a 3-to-1 reduction in cutter count on a tough-cast steel milling job at Harrison Steel Castings Company (Attica, Indiana) proves this.

SPX relies on its small die shop to provide the tools needed to manufacture its service, testing and maintenance equipment for automotive and agricultural dealerships. With a limited number of machines, the die shop had no choice but to use a light-duty VMC on a process for which it is ill-suited—cutting hardened steel. To avoid jeopardizing the machine’s ceramic spindle bearings and other components, the shop implemented a face mill from Ingersoll Cutting Tools that enabled higher feeds and speeds while reducing cutting forces and spindle load.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Grant funding for workforce training or the purchase of new equipment is an undervalued but complex resource for machine shops. We enlisted an expert to help navigate the process.

Shop owners dealing with offshore competition might gain some assurance-and a few ideas-from Duane Gushee of D&G Machine Products, Inc. The company performs fabrication and machining of large parts for turbines, chemical equipment and aerospace structures. Incorporating what it refers to as "smart modernization" has allowed D&G to recapture work that had started moving to China and Romania.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

CoroMill MS 20 is designed for repeated shoulder milling, face milling, linear and helical ramping, full slotting and plunging applications.

Ballnose mills are a common choice for hogging out cavities on molds and form dies. However, these three shops have realized significantly faster cavity milling by switching to Ingersoll’s Chip Surfer modular tooling system, which features a cylindrical shape that keeps more of the tool engaged in the cut.

Insert geometry can make a huge difference in throughput, as demonstrated by the gains this manufacturer realized by swapping tools in a long-reach slot-finishing application in hardened tool steel.

Not every streamlining project requires huge modifications to your production line. Sometimes taking a close look at how basic tasks are currently being performed can lead to simple, cost-effective improvements.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Presentations from gear manufacturing experts and networking with industry colleagues make this event a valuable experience for everyone involved.

This shop realized a tool designed for fast feeds and shallow cutting depths could reduce the roughing cycle time of a large shipyard component from 20 to 4 minutes.

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

IMTS 2024: Ingersoll’s WinSFeed product range enables hi-speed and hi-feed machining in a diverse range of applications using advanced engineering and metal removal concepts.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

The line features a V-Shaped pocket that cradles the insert to remove insert screw stress and foster effortless insert indexing.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

In this case study, learn how retooling with the Di-Pos Hexa high-performance face mill from Ingersoll Cutting Tools and turning off the coolant helped McGill Machine Works achieve eight times the tool life of its previous inserts plus an 80 percent boost in throughput.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

Ingersoll Cutting Tools’ T-Micro system features a two-piece design consisting of a sleeve and replaceable carbide inserts.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Ingersoll’s Hi-QuadF high-feed milling cutters are available with a 13-mm IC insert for 0.088" depth of cut or a 19-mm IC insert for 0.145" depth of cut.

The Mill A Groove tool can be used to cut step grooves, convex and concave radius grooves, chamfered edges, angles and special profiles with a single insert.

It doesn't take sophisticated technology to perform plunge roughing effectively. In fact, if you are making due with a less effective machine, plunge roughing deserves even more serious consideration. (Includes video.)

The Hi-PosTrio cutting tool line of indexable end mills and face mills features cutter diameters ranging from 0.625" to 6.00" and three insert sizes.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

By retooling its machines with Tedimill face mills from Ingersoll Cutting Tools, Ward Production Engineering was able to take on a jump in order volume without making a large capital investment.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

The Power-Feed+ high-feed cutter utilizes a trigonal-shaped insert with six cutting edges designed for performance and economy. The insert was engineered for high speed machining and features strong, heavy edge prep as well as durable, wear-resistant substrates and coatings, the company says.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Running rotary milling cutters at the proper speeds and feeds is critical to obtaining long tool life and superior results, and a good place to start is with the manufacturer's recommendations. These formulas and tips provide useful guidelines.

Although round cutting inserts have a well-deserved reputation for efficiently roughing contoured geometry, they sometimes work best when they’re not perfectly round.

The chance to work on something other than work can not only improve morale, but also lead to new ideas and new opportunities for improving the manufacturing process.

Shop owner Chris Nachtmann has established a close relationship with one of his biggest customers. In fact, he moved his operation inside that customer’s facility a couple years ago. Now, he’s making greater strides to invest in and grow his business.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Features that save on training, programming and cycle times have enabled Speedway Motors to rapidly grow and mature its manufacturing arm.

Ingersoll’s Gold-Flex inserts feature a four-edged design for multi-functional operations, including grooving, parting, lateral turning and chamfer machining.

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

At its New Product Rollout, Ingersoll showcased a number of options for high-feed machining, demonstrating the strategy’s growing footprint in the industry.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

For Sarco Precision, Ingersoll's Hi-Feed Midi cutters solved problems with chatter and frequent tool breakage when milling hard materials on a 40-taper machine.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

By changing to a hex-shaped turning insert with a 45-degree lead angle, this shop saved thousands of dollars on a difficult Inconel turning application.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

845 S Lyford Road Rockford, IL 61108 US 815-387-6600 info@ingersoll-imc.com ingersoll-imc.com

Converting big square bars to largely round tie bars used to require 24 hours per piece at Oak Products. The Sturgis, Michigan, company can now complete the same job in 8 hours. How did the company slash its machining times and realize substantial cost savings? Oak attributes the turnaround to process re-engineering involving aggressive mill-turning and tooling geared to stand up to the challenge.

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

The Power-Feed+Mini high feed cutter from Ingersoll Cutting Tools features a high speed geometry with a double-sided, four-edged insert.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

McGill Machine Works' rough-milling operation was destroying its cutting inserts. Ingersoll's Di-Pos Hexa high-performance face mill improved tool life and throughput.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

With all of the titanium that will be required for a new aircraft, any of 1,000 spindles might benefit from the tools and techniques described here.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

By switching to tangential milling from Ingersoll Cutting Tools and using a slow-motion video to identify and overcome a lack of horsepower, Busche Enterprise was able to reduce cycle time and tool cost.

Ingersoll cutting tools designed specifically for high-feed machining helped these three mold-makers improve productivity on deep cavities and hostile combinations of layered material.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

Instead of using a hobbing machine to generate splines in PTO shafts, Weasler Engineering milled them with modified Ingersoll cutters to improve both the flexibility of its machining operation and its part quality.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

The company has enhanced its 52/96 zero-point workholding system with a new vise, collets machinable hard jaws and more.

Orchard Lake Machining's standard mill used to rupture 10 minutes into the cut. Ingersoll's Di-Pos Tetra mill increased tool life and operator productivity.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda: An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

For the past 20 years, Liebherr has offered its annual Gear Seminar along with its business partners, focusing on the latest developments in machining centers, cutting tools and measurement technologies.

The Cut F 600 wire EDM features machining enhancements and functions to automatically identify and adapt wire speed during the wire EDM process.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda: Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

These spindles use a machine’s through-spindle coolant delivery system to achieve rotational speeds as high as 50,000 rpm.

“Feed fast, cut shallow.” This strategy, in combination with a cutting tool specifically designed to take advantage of it—the Power Feed+ from Ingersoll—enabled this shop to reduce cycle time on a tough prototyping job by a factor of five and increase insert life by a factor of six.

SCGT 12 Carbide Turning Inserts - Taegutec - carbide turning insert

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