After experiencing process stalls in the finishing stage of production, Bryan Machine Service designed an air-powered twin spindle and indexable rotating base to effectively double its production of small parts.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Surface measurement is becoming increasingly important to ensure proper performance of a manufactured product. Advanced surface measurement tools are not only beneficial in the manufacturing industry but also have unconventional applications.

The MD377 Supreme has been developed for the aviation and aerospace industry and is therefore precisely matched to its requirements. The titanium specialist with a central coolant supply represents a benchmark when it comes to machining engine and structural components. It allows for tight tolerance machining and it stands out thanks to its extremely high metal removal rates.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Tivoly manufactures various types of taps and other tool components. The parts shown here, which are part of a thread-repair kit for taper-seat and gasket-type spark plug assemblies, have been roughed using Seco Duratomic turning inserts. The parts have yet to undergo threading and grinding operations.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda:  Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

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Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

Encouraged by the successful application of the grade in the tap blank operation, the team then targeted an M11 tool steel application running on a Mazak SQT200MS CNC lathe. Machining speed was 300 sfm with an 0.003-ipm feed rate and a 0.05-inch cutting depth. Applying the TP2500 grade, again with the MF5 chipbreaker geometry, increased productivity from 40 to 200 parts per edge. "Few initial process changes were required on any of these operations, and depending on the application we realized tool life improvements ranging from 300 to 1,000 percent," Mr. Stoddard notes.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

Incorporating a corner radius and central through coolant supply, the new MD377 utilises Walter’s proven HPC Ti40 titanium geometry and new WTZ coating that makes it perfect for full slotting up to 1XD, ramping, shoulder milling and plunging. Also, the MD377 Supreme is suitable for dynamic milling processes. In comparison, the MC377 has a centre cutting geometry without the through coolant supply.

Depending upon the tool diameter, each MC377 tool is available with a choice of corner radii from 0.2 to 4mm. The series has a flute length that ranges from 6mm on the 2mm diameter tool through to 45mm on the 25mm diameter tool. The MC377 cutter range is also designed with the back radius into a necked diameter feature for clearance.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

Refined machines at EROWA are handling heavier loads, while its precision workholding enhances stability and rigidity.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

The three-prong, crown-shaped MF5 chipbreaker design includes chip deflectors and cooling ditches. According to Seco, these features are beneficial at low depths of cut (between 0.02 and 0.1 inch), while the chipbreaker’s open geometry reduces cutting forces. The manufacturer adds that when used in combination with grade TP2500, tool life often improves by a factor of 10.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

The new inserts’ predictable performance and suitability for a variety of materials contributed to additional cost savings. That’s because the company no longer had to devote significant engineering and programming resources to change cutting parameters for thousands of different parts in small lot quantities. Combined with the cycle time reductions, this reduced per-part costs by 20 percent.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Designed for general steel turning applications, TP2500’s functionally graded substrate structure is said to increase edge toughness without sacrificing strength for the bulk of the material. The first test at Tivoly involved turning an 0.05-inch standard tap blank in M1 tool steel. For this application, the company had run indexable inserts on a Citizen L25 Swiss screw machine at 600 sfm, a feed rate of 0.005 ipm and a cutting depth of 0.06 inch to achieve 150 parts per cutting edge. Applying the Duratomic-coated TP2500 grade with an MF5 chipbreaker geometry improved the process to 1,500 parts per cutting edge—without changing any of the original cutting parameters.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda:  An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

This high material removal rate is a credit to the optimised cutting geometry and the five cutting edges that can improve productivity levels and reduce vibration credit to its differential pitch design.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Seco's Duratomic-grade inserts are said to run faster and longer than competitive models. Key to their performance is a unique texture achieved by manipulating the coating at the atomic level.

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.

​Walter has now launched its MD377 Supreme and MC377 Advance solid carbide milling cutters for the effective machining of titanium.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda:  Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

This claim is born out by the experience of Tivoly, a close partner of Seco. This Derby Line, Vermont-based shop recently acquired the capability to cut more aggressively, reduce cycle times, and reduce per-part and tooling costs by 20 and 70 percent, respectively—all without any major changes to its manufacturing processes. Rather, the lion’s share of the credit for these productivity gains went to the first Seco insert grade to incorporate a Duratomic-developed coating. "Without Duratomic, improved cost through cycle time reduction would not have been possible unless we made a big investment in capital equipment and totally revamped our processes," says Scott Gowdy, Tivoly plant manager.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Tivoly’s TP2500 inserts incorporate the three-prong, crown-shaped MF5 chipbreaker design, which includes chip deflectors and cooling ditches. According to Seco, the chipbreaker can improve tool life by a factor of 10 when used with this grade.

The Diatool Top Speed Disc features a solid reamer body with multiple connections to produce tolerance stack up.

However, improvements stemming from the use of the new grade didn’t end there. Mr. Mecus offered suggestions on standardizing Tivoly’s carbide tools in order to reduce the large number of different inserts it kept in inventory. As a result, annual consumption of turning inserts decreased from 751,200 to 1,252. This reduced spending on perishable tooling by approximately 70 percent.

The MB45 series is designed to deliver the low cutting force benefits of positive inserts and the fracture resistance of negative inserts.

A set of donated boring bars that can be used in a 1954 boring head will enable volunteer machinists to recreate a pair of binoculars for the USS Pampanito.

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

SSP’s commitment to adopting the latest machining technology benefits not only the business, but its employees as well.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

From a process security perspective, both the MC377 and MD377 are available with plain cylindrical shank across all diameters but from 16mm to 25mm diameter there is also the option of a cylindrical shank with clamping flat to DIN6535 HB to prevent tool pull out and increase stability. In addition to the standard ranges with cutting lengths up to 2XD, Walter also offers custom-designed tools via the Xpress service with short delivery times.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Exchanging turning inserts for Seco’s Duratomic-coated grade TP2500 helped this manufacturer reduce per-part and perishable tooling costs by 20 and 70 percent, respectively.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Developed as high-end specialist tools for the aviation, motor sport and medical industries, the new arrivals are universal tools that are suitable for roughing, semi-finishing and finishing operations.

Another key to success, however, is a focus on partnerships with both customers and suppliers—suppliers like Seco, which provides more than 50 percent of the company’s cutting tool needs. In 2006, as part of its commitment to progress, Tivoly began a formal process-improvement/cost-reduction initiative in collaboration with Seco technical specialist Joe Mecus and Seco distributor Matt Murray of Blanchard Industrial Supplies. The two visited Tivoly weekly and spearheaded monthly meetings between the two companies to assess machining operations and decide where productivity gains or cost savings could be achieved most easily.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Ceratizit USA announces it has appointed Carlos Garza as its business development leader for the oil and gas industry sector.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

Forget “additive versus subtractive.” Machining and metal additive manufacturing are interconnected, and enhance the possibilities for one another. Here is a look at just some of the ways additive and machining interrelate right now.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Both tools are the perfect partners for the machining of small parts, engine components or structural components as well as additively manufactured components in the aerospace, motor sport and medical technology sectors.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

The impressive new MC377 end mill without corner radii is available in diameters of 2, 3, 4, 5, 6, 8, 10 and 12mm whilst the MC377 with corner radii is offered with a 2, 3, 4, 5, 6, 8, 10, 12, 16, 20 and 25mm diameter with the 2mm tool having a 3-flute geometry and all other diameters having 4-flutes.

That said, perishable tooling represented only a small piece of the production cost pie. The company realized greater benefits through cycle time reductions. Although initial tests used the same feeds, speeds and cutting depths as previous tools, the company soon found that the Duratomic-coated TP2500 grade enabled it to overcome previous limitations on these parameters in some applications. Cutting more aggressively—often to the point of maxing out the capability of a given machine—reduced cycle time on roughing operations by 50 to 80 percent, approaching speeds ranging to 1,500 sfm in tool steel operations that previously ran within the 500 to 700 sfm range.

Few companies can trace their heritage as far back as Tivoly, which got its start manufacturing a cutter designed to restore worn wagon axles in 1880. The company evolved into part of the Union Butterfield Corporation until it was sold to French-owned Tivoly Inc. in 1989. Today, its product range includes hand taps, production taps, performance taps, application taps, carbide taps, specials, reamers and drills, many of which are private-labeled for other cutting tool manufacturers. The company says one key to its corporate longevity is a focus on progress that incorporates a commitment to continous improvement and a recognition that change is necessary and inevitable.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

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Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

In contrast, the MC377 is a four-flute titanium end mill that is also suitable for ISO P and M material designations. This diversity is credit to a tough AlCrN coating that works with Walter’s WK40EA substrate that makes the MC377 suitable for steel, stainless as well as titanium alloys. With regards to the MD377, the tool life and performance is assured with the latest Walter-exclusive AlTiN+ZrN (WTZ) coating with HIPIMS technology.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

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The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes.  All while engaging and interacting with peers through social and networking events! __PRESENT __PRESENT

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

A grooving attachment enabled Keselowski Advanced Manufacturing to reduce cycle times by over 45 minutes on a high-value, high-nickel part feature.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

Although advancements in cutting tool technology typically have been incremental, one cutting tool manufacturer says its custom methodology for developing coatings represents a bigger change than the typical new grade or geometry. While toughness and wear resistance are usually considered diametrically opposed, the Duratomic coating process developed by Seco Tools (Troy, Michigan) is said to improve both properties simultaneously. The result? Inserts with both improved cutting capability and prolonged tool life, the company says.

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

The MD377 Supreme is available with a range of corner radii in diameters of 6, 8, 10, 12, 16, 20 and 25mm with a flute length of 13mm on the 6mm diameter tool ranging up to 45mm on the 25mm tool with each tool designed with a back radius into a necked diameter for clearance when machining deep cavities.

At the time, Seco had just announced its first Duratomic-developed coating for grade TP2500. "Matt offered us free samples and explained to us how the Duratomic process actually alters the aluminum oxide coating at an atomic level, changing the grain direction to make it more wear resistant," says Roger Stoddard, Tivoly’s design/applications engineer. (For more information about the Duratomic process, link to the article "Atomic-Level Coating Manipulation Adds Durability" under "editor's picks" at the top right of the page).

Get sensible, real-world automation solutions during this half-day workshop co-located with IMTS 2024.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.