Eliminate Sudden Tool Failures - cnc cutting tool insert

 2024-07-02 20:44:46

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

In this case, the Stealth Drill itself adds to the time-savings provided by offline presetting. This drill features an adjustable pin that moves the insert radially to mitigate the tolerance stack-up common to all replaceable-tip drills. As a result, dialing out runout no longer requires dismantling and cleaning the tool assembly, adjusting offsets, adding shims to tool turrets, or relying on experienced machinists to attempt an unorthodox solution.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

“When you see pecking these days, it’s usually someone misapplying a tool or using the wrong tool entirely.”

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.

Allied’s T-A drills are available with 187 different combinations of standard insert geometries and coatings, and this is just one line of tools from one manufacturer. With so many application-specific choices available, strategies for insert drills that were once standard procedure might no longer apply.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Refined machines at EROWA are handling heavier loads, while its precision workholding enhances stability and rigidity.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Barring some form of X-ray vision, chip formation is the only way to judge a drill’s performance during the cut, while there is still time to act. Curlicue shapes (that is, “sixes” and “nines”) are ideal, while longer, stringier chips carry heat away from the cutting zone less efficiently. Color matters, too. As the cutting zone over heats, chips become progressively gray, black and blue. Discolored chips can indicate the need to reduce heat by slowing spindle rpm, while stringy chips might indicate the need to increase the feed rate to a point in which machined material breaks rather than peels.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

The NEOSWISS system supports multiple machining operations, including turning, backturning, threading, grooving and parting. There is also a head designed for Y-axis turning operations.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

The deeper the hole, the longer the drill. The longer the drill (the greater the distance between the tool tip and the spindle nose), the greater the extent to which runout can impact results. In some deep-hole applications, the slightest wobble can wear tools prematurely and compromise both straightness and surface finish.

The heads seat on four precision ground contact points to assure rigidity and repeatability in the connection.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda: Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

This new quick-change tooling system enables shops to get more production from their Swiss turning centers through reduced tool setup time and matches the performance of a solid tool.

At one customer’s facility, three of Allied Machine’s replaceable-tip, self-guided “Stealth” drills (so named for their quiet operation) are set up in the toolroom at the beginning of each shift. This process takes less than 10 minutes. In contrast, setting up three tools on the machining line could take as long as 30 minutes, amounting to 90 minutes of lost time over the course of three shifts. In a 24/7 production environment, that adds up to nearly 2,200 hours per year (a figure that does not account for machine downtime during tool changes). “A presetter is probably 5% of the cost of those lost hours,” Mr. DeLuca notes.

The Diatool Top Speed Disc features a solid reamer body with multiple connections to produce tolerance stack up.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

At the seminar, representatives from multiple companies discussed strategies for making orthopedic devices accurately and efficiently.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Nonetheless, he says it is easy to understand high expectations for replaceable-tip drills like those manufactured by Allied, a specialist in holemaking tools. In the right application, the latest offerings can leave holes straight and smooth enough to make dedicated finishing tools unnecessary.

Cutting tool manufacturer Iscar has been focused on solving this issue for several years, which is yielding significant results. Last year, the emphasis was on the extension of its Multi-Master line down to smaller sizes that make the use of modular, indexable milling tools possible on space-restricted machines. The tooling lines in this class range from 8 to 40 mm (0.315" – 1.575") in diameter. They are ideal for milling applications on Swiss machines as well as other multitasking turning centers.

“One of the most underestimated inputs in any machining process, even beyond drilling, is the coolant.”

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

Ceratizit USA announces it has appointed Carlos Garza as its business development leader for the oil and gas industry sector.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

However, the need for careful setup is no excuse to spend inordinate amounts of time identifying and correcting for runout with every tool or insert change. More specifically, there is no room in a modern production environment for climbing into workzones to mount indicators, nor for holding pieces of paper in place for tool touch-offs. Chances are, assembling tools offline with a presetter will save significant amounts of time in any deep-hole drilling operation.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

There is no room in a modern production environment for climbing into workzones to mount indicators, nor for holding pieces of paper in place for tool touch-offs.

Pairing a shoulder mill with a five-axis machine has cut costs and cycle times for one of TTI Machine’s parts, enabling it to support a niche racing community.

Pecking might be the only option if there is no time for new tools or other process adjustments. However, the result is always slower drilling. In addition, retracting the tool mid-cut can leave partially formed, undetached chips inside the hole. Carbide is wear-resistant but relatively brittle, a characteristic that can make inserts prone to premature or even catastrophic failure upon repeated contact with such a jagged, inconsistent surface. Even if inserts are not compromised, the workpiece could be. As mentioned above, most drills cut slightly oversized. “Maybe it’s only by a few thou (1 “thou” = 0.001 inch), but on some jobs, there might still be a risk of scarring the inside of the hole or cutting an oversized hole,” he explains.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Not too long ago tooling options for Swiss-type turning centers were fairly limited. With so much to pack into a small space, there was little room for indexable tooling, and quick-change systems were largely proprietary to a machine, if available at all. Lack of tooling flexibility and lengthy tool setup or replacement times limited the throughput of this very productive equipment.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Refined machines at EROWA are handling heavier loads, while its precision workholding enhances stability and rigidity.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda: An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

The NEOSWISS system consists of shanks that remain installed in a machine and insert heads designed for easy removal/reinstallation. This can reduce downtime when there are frequent setups because job batch sizes are small while enabling redundant insert heads to be staged near a machine for long-running jobs.

A cautious approach, modern thinking, offline presetting and attention to coolant and chips unlock the potential of the latest replaceable-tip drills for deep CNC hole-making applications.

Moving from cut tapping to form tapping for a notable application cut tooling costs at Siemens Energy and increased tool life a hundredfold.

However, there is more to precise, efficient drilling than the tools themselves, particularly in holes with depth-to-diameter ratios of 9:1 or more. In a recent conversation, Mr. DeLuca outlined five recommendations for drilling deep with the company’s T-A system, a broad line of general-purpose, replaceable-tip drills designed to penetrate most steels, cast irons, high-temperature alloys and aluminum alloys.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Ceratizit USA announces it has appointed Carlos Garza as its business development leader for the oil and gas industry sector.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

Currently, the emphasis is on Iscar’s new NEOSWISS quick-change heads for Swiss-type machines which were introduced in mid-2022. Also based on a modular concept, the line brings new flexibility to turning applications with a variety of heads for different operations. But perhaps the best thing about the system is the impact it can have on setup reduction. Heads can literally be swapped out in seconds, and with extremely high position repeatability via a four-point contact connection that approaches the stiffness of a solid tool.

All NEOSWISS shanks and heads are produced with Iscar’s JetCut coolant-through capabilities and can be used with coolant pressures as high as 2,000 psi. The majority of NEOSWISS heads come with two different coolant ports — one exiting above the insert and another below it — to reduce the heat in the cutting zone, improve insert life and assist with chip breakage, control and evacuation. The internal coolant ports, which are designed via computational fluid dynamics and produced with an additive manufacturing process, also eliminate the possibility of chips catching on traditional external coolant nozzles.

Other problems can be easier to overlook. “One of the most underestimated inputs in any machining process, even beyond drilling, is the coolant,” Mr. DeLuca says. Given the significant impact of coolant on how chips form, adjusting coolant concentration and flow can also help address problems with discolored “birds’ nests.”

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

One example is pecking. Periodically reversing the tool’s feed during the cut should not be required to ensure chips evacuate from the hole. “When you see pecking these days, it’s usually someone misapplying a tool or using the wrong tool entirely,” Mr. DeLuca says.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

Key to the NEOSWISS concept is a rotary wedge locking mechanism designed to amplify the clamping force and simplify head replacement. The connection between the tool body and head can be opened or closed with a few turns of the locking screw. The head seats on four precision ground contact points which, along with the high force locking mechanism, provide the machining performance you’d expect of a solid tool. This enables more aggressive machining with less vibration which in turn improves tool life. It’s also what provides positioning repeatability of ±0.0008 inch.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda: Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

SSP’s commitment to adopting the latest machining technology benefits not only the business, but its employees as well.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes. All while engaging and interacting with peers through social and networking events! __PRESENT __PRESENT

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

“Approaching a pre-existing hole cautiously helps avoid scarring or damage,” Mr. DeLuca says about these recommendations. “It allows the drill margins to engage with the material before you bring it up to speed. The hole begins to act like a bushing that keeps the drill centered and keeps parts and people safe.”

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Water-soluble coolants are most common for general-purpose applications because they remove heat well. That said, semi-synthetic or fully oil-based formulations can be a better choice to improve lubricity and ensure short, segmented chips in certain cases. Although tools may wear more quickly and parameters may need to be less aggressive than with a water-based coolant, an insert coating that improves heat resistance might help compensate. It all depends on the application.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Another outdated practice is the use of a 90-degree spot drill with a smaller diameter for the pilot hole. This makes sense intuitively, and, as is the case with pecking, can still be a useful rule of thumb for toolroom applications. After all, a smaller-diameter hole drilled slightly off-center is easier to correct than a larger one, while a sharp point angle helps the drill quickly and easily penetrate the part and settle into position. However, most CNC machine tools position precisely enough that the pilot drill can be the same diameter as the main drill. They are also powerful enough to drive duller points into virgin workpiece material.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

“As much as our customers want it to be a finisher, a drill is still a roughing tool,” says Salvatore DeLuca, product manager at Allied Machine and Engineering. “It’s always going to cut slightly oversized.”

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

A variety of heads are available for multiple machining operations, including turning, backturning, threading, grooving and parting. In addition, X-axis and Y-axis heads can be used on the same shank. Y-axis turning or grooving can be an option for shops experiencing stability issues or chatter when performing those operations in the X-axis or if long chips are an issue because Y-axis machining directs them down and away from the workpiece.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

The MB45 series is designed to deliver the low cutting force benefits of positive inserts and the fracture resistance of negative inserts.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

In addition to saving time, making drill margins easier to find and measure prevents costly mistakes. “In my opinion, the ease of setup alone is worth the investment,” Mr. DeLuca says. “When you look at the reduction in setup cost and machine downtime due to incorrect setup measurements, it’s hard to imagine not having a presetter.”

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

ISCAR has also developed a new lever dual lock securing mechanism for improved clamping rigidity intended for ISO turning inserts. The new design, referred to as the COMBI-D-LOCK family, combines the advantages of two conventional clamping methods by the use of a lever and a top clamp. An insert is locked in two directions from the top and the bottom. This provides better stability and rigidity and, in comparison to a conventional lever locking mechanism, improves tool life and increases productivity.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.

The MB45 series is designed to deliver the low cutting force benefits of positive inserts and the fracture resistance of negative inserts.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

Surface measurement is becoming increasingly important to ensure proper performance of a manufactured product. Advanced surface measurement tools are not only beneficial in the manufacturing industry but also have unconventional applications.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

One non-negotiable factor is the use of through-coolant drills. Machine tools must also deliver sufficient coolant pressure. Small drills require significantly more pressure for chip evacuation to keep up with material removal because they must run at higher rpm to achieve the same surface speed as larger tools. “The greater the pressure, the faster the chips come out of the hole, and the faster you can spin the drill,” Mr. DeLuca says.

cnSEE from All World Machinery Supply combines easy installation and monitoring across multiple machines.

In fact, most replaceable-tip drilling inserts feature self-centering tips with point angles shallower than 90 degrees. As a result, the insert can impact the hole’s major diameter before the self-centering point. “If you were to follow a standard spot drill with one of our tools, our drill will want to walk slightly, causing premature wear and potentially causing the tool to lead off,” Mr. DeLuca explains. “Using the same insert diameter and point angle ensures that the longer drill picks up perfectly where the spot drill left off.”

The Diatool Top Speed Disc features a solid reamer body with multiple connections to produce tolerance stack up.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

In deep hole drilling, ramping immediately up to full speeds and feeds can create safety concerns and risk compromising the work. As such, many of Allied’s standard recommendations for general-purpose T-A insert drills can be summed up in one phrase: Approach the pilot hole with caution. For more specifics, see the images in the picture gallery above.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

SSP’s commitment to adopting the latest machining technology benefits not only the business, but its employees as well.

Eliminate Sudden Tool Failures - cnc cutting tool insert

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