As a CAMX media partner, CW develops three show dailies throughout the week that report on interesting exhibitors and their technologies, events not to miss and more. Whether you’re attending the show, or watching from afar, make sure to tune in to these digital editions!

This collection features recent CW stories that detail a range of tooling technologies, processes and materials.

Image

The free-to-access PM Review magazine archive offers unparalleled insight into the world of Powder Metallurgy from a commercial and technological perspective through:

Arris presents mechanical testing results of an Arris-designed natural fiber thermoplastic composite in comparison to similarly produced glass and carbon fiber-based materials.

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

Over the last 8 months, Archer Aviation has completed a total of 402 test flights with its composites-intensive aircraft, adding to key milestones.

To wrap up another successful CAMX trade show, we give a second look at the ACE Award technologies, provide highlights of show floor activity, celebrate legacy CAMX exhibitors and more.

Together with Plastivaloire and Stellantis, the new Peugeot 3008’s center console structure is being produced with Borealis’ Borcycle M GD3600SY material grade.

New aircraft is expected to deliver wind turbine blades from 105 meters up to expand the reach of wind energy and achieve global climate goals.

During this webinar, the audience will be introduced to a variety of fiber composite technologies — as well as the machines and equipment — from short fibers to continuous fibers, from thermoset to thermoplastic, as well as the according process technology, including a special focus on long-fiber injection (LFI) and structural composite spray (SCS). Focus markets include automotive, aviation and AAM, transportation, and construction. This webinar will provide a detailed overview of according application examples. Agenda: Long fiber injection (LFI) Structural composite spray (SCS) Resin transfer molding (RTM), wet compression molding, etc. Pultrusion FiberForm

IBEX 365 is the event’s year-round hub for buyers and professionals looking to source the most innovative technology and newest products available.

CW explores key composite developments that have shaped how we see and think about the industry today.

Aerospace manufacturer joins forces with composite materials company to achieve sustainable manufacturing practices that overcome traditional composite layup tooling.

This collection details the basics, challenges, and future of thermoplastic composites technology, with particular emphasis on their use for commercial aerospace primary structures.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

The first project is underway to recover carbon fiber used in an A330-200 aircraft, which will then be regenerated for other end uses by HRC.

Keynotes for the International Conference and Exhibition on Thermoplastic Composites on Oct. 9-10, 2024 include Randall Wilkerson’s update on the Hi-Rate Composite Aircraft Manufacturing project as well as Toray’s progress toward large-scale adoption.

The geometry can be used universally for different material groups and is suitable for internal, face, copy and back turning. In addition to the geometry, Horn optimised the carbide blanks of the inserts to have greater rigidity and an even more stable cutting-edge area.

Stephen Heinz, vice president of R&I for Syensqo delivered an inspirational keynote at SAMPE 2024, highlighting the significant role of composite materials in emerging technologies and encouraging broader collaboration within the manufacturing community.

Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.

Reach a truly international audience that includes component manufacturers, end-users, industry suppliers, analysts, researchers and more.

The Marservis PROeco is a mass transportation marine vessel using Bcomp natural fiber for interior parts in place of standard materials.

American Bureau of Shipping (ABS) certifies use of jointly developed CFRP repair technique on FPSO and FSO industrial systems, addressing traditional steel restoration challenges.

A combination of Airtech’s 3D printing materials and Ascent’s production capabilities aim to support increased use of composite additive tooling in spaces like defense and aerospace.

General Motors and partners Premix-Hadlock and Albar cite creative engineering and a move toward pigmented sheet molding compound (SMC) to produce cosmetic components that met strict thermal requirements.

In the Automated Composites Knowledge Center, CGTech brings you vital information about all things automated composites.

Horn developed the carbide blanks for the tool as a teardrop shape. This enables large, precise contact surfaces in the tool holder, which results in greater rigidity of the overall system. Furthermore, the teardrop shape prevents the insert from twisting, which leads to consistently precise positioning of the centre height of the tool. With long tool overhangs, it reduces deflection and minimises vibration during turning.

Celebrating National Composites Week 2024, CW looks at how composites are being used to provide the next generation of energy.

Join thousands of other PM professionals and get the latest industry news, deep dive articles and more, to your inbox.

Image

The second day of CAMX 2024 has all sorts of things in store for attendees, from Tuesday’s keynote centered around the world of AI, to award and poster session winners and what to look forward to at Good Day, CAMX on Thursday.

Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.

FAUSST technology enables fast, reliably welded connection of metal components in composite structures.

Eco-friendly natural fiber range of decking, cladding, fencing, railing options ensure durable and long-lasting structures.

Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

The composite tubes white paper explores some of the considerations for specifying composite tubes, such as mechanical properties, maintenance requirements and more.

Combined with guidance margins and open flutes, these specialized routers are also said to drill holes with no dust jams or pressure overload. Suited to manual hole-making, countersinks and counterbores, hand drilling reduces delamination and fiber pullout, and increases opportunities for dust-free drilling, improving operator comfort, health and safety.

Paul Horn GmbH, headquartered in Tubingen, Stuttgart, Germany has launched a new version of the Supermini type 105 solid carbide inserts. The new range offers a lower-cost alternative to the solid carbide inserts by including the chip-breaking geometry at the sintering stage, rather than using laser cutting or grinding afterwards.

The Marservis PROeco is a mass transportation marine vessel using Bcomp natural fiber for interior parts in place of standard materials.

Composites using graphene is not a new concept — but what is new is that the industry now recognizes "graphene" as an actual family of materials with different properties and promise. A new and exciting form of graphene is made from reclaimed methane, which uses new technologies to create green carbon materials. While showing great sustainability promise, functionalization is needed to unlock graphene's full range of properties for the next generation of composites to make these carbon materials useful. In this webinar, graphene manufacturer Mito Material Solutions will discuss how to bring functionalization and multifunctionality to these new "green" graphenes to enable a stronger, more robust and sustainable world.

During this CW Tech Days event, sponsored by Composites One, experts will offer presentations to review and evaluate the composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Additionally, stitch-bonded non-crimp fabrics (NCFs) provide manufacturers and asset owners even more ways to gain a competitive advantage with products built specifically for the environments and loading conditions in which they will be utilized. Join Vectorply Corporation and Creative Composites Group (CCG) for this in-depth webinar detailing the process of engineering NCFs to build composite parts that will stand the test of time. Unlike steel, concrete and wood, composite NCFs can be optimized utilizing various fiber types, architectures and substrates to achieve the specific goals of their application efficiently. High corrosion resistance, strength and stiffness, and longevity can all be accomplished with custom-designed laminates for these heavily abused applications. Vectorply Vice President of Engineering Trevor Gundberg and Creative Composites Group Chief Sales Officer Dustin Troutman will share their industry-leading expertise on the process of laminate design and part production. Attendees can expect to learn when to use composite NCFs in their production process and the wide range of fiber-reinforced plastic (FRP) composites that Creative Composites Group produces for the industrial and infrastructure markets. Whether you want to learn more about utilizing NCFs in your production process or why CCG’s extensive product line may be the choice for your project, this webinar is the place learn the process and how to take the next steps. Agenda:  Distinct advantages of non-crimp fabrics versus alternative materials How to design laminates for specific processes such as pultrusion and infusion Real-world success spotlights of NCFs in industrial applications

Base Materials introduces a high-performance, toughened epoxy tooling board designed for thermoforming and vacuum forming processes, direct-to-part applications and more.

Herone, Spiral RTC, Teijin Carbon Europe and Collins Aerospace Almere recycle A350 thermoplastic composite clips/cleats waste into rods for the all-thermoplastic composite Multifunctional Fuselage Demonstrator’s crown.

Foundational research discusses the current carbon fiber recycling landscape in Utah, and evaluates potential strategies and policies that could enhance this sustainable practice in the region.

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

The JEC Forum DACH is a business meetings event organised by JEC The JEC Forum DACH is organised on October 22 and 23, 2024 by JEC, in partnership with the AVK, gathering the composite materials community from the DACH Region (Germany, Austria and Switzerland).

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

Program will focus on sustainable, next-gen wing solutions, including in wing design and manufacturing and advancements in carbon fiber-reinforced composite materials.

This sidebar to CW’s August 2024 feature article reviews this technology for more efficient composites manufacturing and why it aligns with Koridion active core molding.

As a CAMX media partner, CW develops three show dailies throughout the week that report on interesting exhibitors and their technologies, events not to miss and more. Whether you’re attending the show, or watching from afar, make sure to tune in to these digital editions!

CompositesWorld’s Tech Days: Design, Simulation and Testing Technologies for Next-Gen Composite Structures is designed to provide a multi-perspective view of the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

CAMX 2024: Nanopoxy and Nione are presenting a session describing tests and results of incorporating niobium nanoparticles into epoxy resins.

Steptics industrializes production of CFRP prostheses, enabling hundreds of parts/day and 50% lower cost.

In addition to its proven fire resistance as a pure foam and within a sandwich composite system, the new material offers efficient manufacturing of 3-dimensional geometries and opens new possibilities for direct function integration. Agenda:  Manufacturing process of thermoplastic particle foams Sandwich composite component requirements of commercial aircraft interior structures (e.g. FST, Heat Release) Function integration into net shape molded foam parts (e.g. inserts) Potential use-cases in fire critical applications

The composites-intensive VTOL platform is next expected to undergo a series of test flights in various conditions to validate its performance, safety and reliability, leading up to eventual certification.

Jetcam’s latest white paper explores the critical aspects of nesting in composites manufacturing, and strategies to balance material efficiency and kitting speed.

The inserts are available in three lengths and two carbide grades, reportedly offering improved rigidity, precision, and compatibility with a range of tool holders.

Addition of machining services for the Evonik structural foam brand expands Mel’s range of foam core delivery.

Don't miss any new issue of PM Review, and get the latest industry news. Sign up to our weekly newsletter.

Launch of the “Propellers and Rotors” Joint Partner Project looks to the potential of composite materials and technologies for future product concepts.

Initial demonstration in furniture shows properties two to nine times higher than plywood, OOA molding for uniquely shaped components.

The second day of CAMX 2024 has all sorts of things in store for attendees, from Tuesday’s keynote centered around the world of AI, to award and poster session winners and what to look forward to at Good Day, CAMX on Thursday.

YG-1 (Incheon, South Korea) has launched four new solid-carbide fiberglass routers for CNC or hand routers to handle every machining for fiberglass and other high-performance fibers.

A report on the demand for hydrogen as an energy source and the role composites might play in the transport and storage of hydrogen.

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

The Italy-based companies merge technological know-how to develop novel systems for the processing and assembly of light alloys and carbon fiber components.

Horn offers inserts in three different sizes (types 105, 109, and 110) and various blank types, depending on the application and the diameter to be machined. All types allow for internal coolant supply directly to the cutting zone.

Explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

Reliable news and information on where and how fiber-reinforced composites are being applied — that’s just the start of what you get from our team here at CompositesWorld.

Cevotec, a tank manufacturer, Roth Composite Machinery and Cikoni, have undertaken a comprehensive project to explore and demonstrate the impact of dome reinforcements using FPP technology for composite tanks.

CompositesWorld's Carbon Fiber conference offers you cutting-edge information and access to industry experts in streamlining manufacturing costs, market outlooks and forecasting, and more. You will make invaluable contacts as you meet and network with the industry's most innovative and influential leaders at Carbon Fiber. __PRESENT

Analyzing structural resonance of the aircraft under various loads becomes a critical step in obtaining flight certification.

Kennametal will cover the influence of different composite materials characteristics on drilling performance and how to optimize the process. Agenda:  Who is Kennametal? Hole making challenges in composite materials Innovations for hole making applications Upcoming events and academic partnerships

CW Tech Days are virtual events dedicated to the topics impacting the composites industry today. Access past event recordings and register for upcoming Tech Days.

Discover suppliers of these and more in our advertisers’ index and buyer’s guide, available in the back of PM Review magazine.

CAMX 2024 is right around the corner. Make sure to check out Part 2 of this two-part series highlighting some of the exhibitors you can expect to see in San Diego.

CompositesWorld is the source for reliable news and information on what’s happening in fiber-reinforced composites manufacturing. About Us

To wrap up another successful CAMX trade show, we give a second look at the ACE Award technologies, provide highlights of show floor activity, celebrate legacy CAMX exhibitors and more.

The company says the new routers are optimized in composition, cutting angles, flute strength and stability for longer life and lower cost per part. Four distinctive cutting ends make these fiberglass/composites routers ideal for roughing, finishing, edge trimming, slotting, grooving, drilling or interpolation, achieving the same quality results on a CNC machining center or hand routing, YG-1 says.

An on-demand mapping tool for anisotropic materials and polymer material fracture prediction model, i-Lupe, aims to help predict impact, crash behaviors.

An overview of ASTM Standard Guide D8509, and its coupon-level mechanical testing of design properties for analyzing composite bolted joints.

Advanced Engineering is the UK’s largest annual gathering of engineering and manufacturing professionals. The event will help you to source new suppliers, network, build connections and learn about the latest industry developments all in one place. Get involved and exhibit alongside 400+ exhibitors offering solutions and products across all industries and sectors to help improve your productivity and inspire creativity. With over 9,000+ of your peers due to attend and ready to network with and inspire you, this is the event you can’t afford to miss!

Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

Tafnex carbon fiber-reinforced PP and 3D printed components find application in Toyota Fortuner-based car designed by TCD Asia.

Under the TACFI contract, Orbital is implementing the AMCM process to build 3D printed composite multi-mission UAS aircraft, surpassing $10 million in government awards.

The company cites up to 80% reduction in NC code generation time when using Jetcam Expert CAD/CAM software version 24.

FAUSST technology enables fast, reliably welded connection of metal components in composite structures.

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

The company’s fiberglass/composite routers are available in a range of sizes, including market standards and specials designed for unique applications.

This collection features detail the current state of the industry and recent success stories across aerospace, automotive and rail applications.

Closed mold processes have many advantages over open molding. In this knowledge center, learn the basics and vital tools needed to produce parts accurately.

Explore the technologies, materials and strategies used by composites manufacturers working in the evolving space market.

In these sessions, experts will discuss the emerging hydrogen economy and the opportunities for composites in this lucrative space.

Four new solid-carbide fiberglass routers have been launched for CNC or hand routers to handle everyday composite machining.

Low-melt polyaryletherketone (LMPAEK) unidirectional tapes provide outstanding thermal and fire protection, demonstrating their effectiveness through rigorous testing. These tapes are fire, smoke and toxicity compliant with FAR25.853 and meet OSU Heat Release Rate standards. The tapes were tested under ISO 2685/AC 20-135 Change 1, meeting the fireproof criteria. Additionally, they met UL 2596 requirements for battery thermal runaway tests. These tapes are crucial for high-temperature applications showcasing their resilience and safety in both aerospace and automotive applications. Part of a broader range that includes films and compounds, Victrex LMPAEK materials are valued for their excellent processability and weldability. They offer versatile solutions for complex needs beyond traditional structural parts, such as: thermal runaway and lightning strike protection, heat sinking, and intricate bracketry. Victrex LMPAEK materials facilitate automation and high-rate production while addressing performance and sustainability challenges. With reduced environmental impact, lower weight and cost-efficiency, they meet the evolving demands of the transportation industry and support innovative design solutions. Agenda:  Introduction to LMPAEK ecosystem, highlighting unidirectional tapes Thermal and fire protection performance: applications and benefits Material forms and processability Sustainability and efficiency Conclusion and future innovations

YG-1’s router designs are intended to resolve the challenges of machining composites and stacked materials, enabling shops and production facilities to help customers maximize the cost and weight reductions and other benefits of composites use. YG-1 says its routers are made with best-in-class solid carbide and feature special CVD coating for superior cost and time savings. The company’s engineering teams developed the routers’ double-angle point geometry specifically to counteract or eliminate the machining problems typically encountered with composites. The CVD coating is said to increase abrasion resistance from the fibrous materials and extends tool life by a factor of five to 10, at minimum.

Image

Novel, modular design minimizes weight for high-precision cutting tools with faster production speeds.

More applications include machining in carbon fiber, Kevlar and other aramid blends, natural fiber-based composites and thermoset resin/thermoplastic blends.

CAMX 2024: James Cropper, formerly known as Technical Fibre Products, is bringing its new name to the U.S. composites industry, highlighting its specialization in carrier, surface and fire protection veils, among other products.

Extensive Powder Metallurgy industry news coverage, and the following exclusive deep-dive articles and reports:

The ITHEC 2024 will take place from the 9 to 10 October 2024 in Bremen, Germany. At the 7th International Conference, more than 300 participants from around the world will be presenting and discussing newest scientific results, meet leading international specialists, share their expertise and start business co-operations in the field of thermoplastic composite technologies. The international exhibition will feature 40+ exhibitors showcasing all steps of the supply-chain. Be it materials, machines, testing, processes, or solutions. By combining the exhibition and the conference ITHEC is further fostering the inter-connectivity between science and industry.

Celebrating National Composites Week, CW shares ways in which composites continue to evolve mass transit.

Professional design engineers to composite enthusiasts now have access to a web shop platform for creating and ordering standard or fully customized composite tubular products with ease.

EU project will develop bio-based, repairable and recyclable vitrimer composites and advanced sensors for highly reliable, sustainable wind blades.