Advanced Geometric Capability: Five-axis machines can operate on five different axes simultaneously, allowing the workpiece to be approached from any angle, enabling the production of complex geometries.

Advanced Software Support: High-level Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) software are essential for designing and programming the complex paths followed in machining.

Cost and Skill Requirements: These machines are more expensive than 3-axis machines and require skilled operators and programmers due to their complexity.

Tools – Carbide tooling is suggested. Increased clearance angles and automatic feeds are often used to avoid binding and seizing. Carbide drills will give a better tool life.

When sawing, use a bi-metal blade; blade pitch should be relative to the thickness of the material. Coarse blades can be run at low speeds, and finer blades run at higher speeds. Coolant can be used. Material can also be cut using high-speed abrasive cutoff wheels.

Please feel free to contact us for copper tungsten alloy grades and sizes available for same or next day shipping as well as your custom needs.

Wide Applications: Five-axis machining is extensively used in industries like aerospace, automotive, medical, and high-tech, for manufacturing complex components such as turbine blades, orthopedic implants, and automotive molds.

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Improved Surface Finishes: Using shorter cutting tools reduces tool vibration, allowing for faster cutting speeds and better surface finishes.

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Copper Tungsten composites machine like gray cast iron.  These alloys can be bored, cut, drilled, ground, sawed, tapped, and turned. Copper Tungsten Alloys use speeds and feeds similar to Gray Cast Iron.  Copper Tungsten Alloy become easier to machine as the copper content increases.  The more tungsten content present the more care must be taken when machining.  Carbide tools are suggested for most cases and a coolant is optional.

Increased Accuracy and Quality: The ability to manipulate the workpiece more precisely reduces the need for multiple setups, thereby lowering the chance of errors due to repositioning, and enhances the overall quality of the machined parts.

Enhanced Efficiency: Five-axis machining can complete complex shapes in a single setup, significantly increasing production efficiency.