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The applications for these tool holders with built-in compensation include surface and back side deburring of holes as well as casting profiles and flash removal. They are designed to deburr and chamfer even curved edges uniformly. And can handle complicated shapes including profile deburring. It’s an excellent solution when hand deburring is not precise and accurate enough for the desired results.

In the end milling process, the type of tooling used for material cutting makes it different from other processes. This article will explore the different kinds ...

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In down milling, the cutting tool feeds in the direction of rotation. As long as the machine tool, fixture and workpiece permit, down milling is always the preferred method.

In the past weeks, we have discussed types of burrs and the many methods of removal and today we’re taking a look at mechanical hard tool deburring.

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A large cutting thickness is beneficial, as the cutting force tends to pull the workpiece into the milling cutter, keeping the cutting edge cutting. However, because the milling cutter is easily pulled into the workpiece, the machine tool needs to deal with the table feed gap by eliminating backlash. If the milling cutter is pulled into the workpiece, the feed will increase unexpectedly, which may result in excessive cutting thickness and fracture of the cutting edge. In these cases, consider using up milling.

Mechanical deburring employs cutting, grinding, milling, or brushing tools to remove burrs through direct contact. It is ideal when burrs are simply too heavy or strong to remove with other methods.

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The cutting thickness gradually increases from zero until the end of cutting. The cutting edge must be forcibly cut in, so the scratching or polishing would happen due to friction, high temperature, and frequent contact with the work hardened surface caused by the front cutting edge, all of which will shorten the tool life.

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Mechanical deburring is faster, more accurate, and repeatable than removing burrs by hand, which is a time-consuming process with results that vary based on the operator. Mechanical methods are more expensive than hand deburring, but still typically a low-cost operation because often a deburring tool is added to a machining center, making secondary equipment unnecessary. The cost of the tool and tool holder is much less than purchasing a second deburring-specific type machine.

In edge down milling, the cutting thickness will gradually decrease from the beginning of cutting, and eventually reach zero at the end of cutting, which prevents the cutting edge from scratching and rubbing against the surface of the part before participating in the cutting.

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Mechanical deburring tool holders with automatic compensation and float provide constant pressure and uniform finishing. They allow for quick pressure adjustments based on burr size and rigidity. Complex shapes are easily finished with simple programming. These types of tool holders are attachable to various machines (machining centers and robot arms) and can hold various types of tools including brushes, rotary carbide bits, or other specialty tools.

In the CNC milling service, the rotation direction of the milling cutter is generally unchanged, but the feed direction is changed, which causes two common phenomena in milling processing: down milling and up milling.

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The feed direction of the tool in the CNC milling service puts different requirements on the workpiece fixture. During up-milling, it should be able to resist lifting force. During down milling, it should be able to resist downforce.

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Adding automation to the hard tool deburring process can provide consistent, reliable results when faced with well-seated, hard-to-remove burrs.

The cutting force tends to push the milling cutter and the workpiece away from each other, and the radial force tends to lift the workpiece from the table. When the machining allowance changes significantly, up milling may be more advantageous.

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The cutting edge of the milling cutter is subjected to an impact load every time it cuts. In order to successfully mill, you must consider the correct contact form between the cutting edge and the material when cutting in and cutting out. In the milling process, the workpiece is fed in the same or opposite direction along the rotation direction of the milling cutter, whether down milling or up milling is used, will affect the cutting in and out of milling.

When milling, the formation of cuttings must be considered. The decisive factor for the formation of cuttings is the position of the milling cutter. We must strive to form thick cuttings when the cutting edge cuts in and thin cuttings when the cutting edge cuts out to ensure a stable milling process. Remember that the golden rule of CNC milling service is "from thick to thin" to ensure that the cutting thickness is as small as possible when the cutting edge is cut out.

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The thick cuttings and higher temperature generated when the cutting edge is cut out will cause high tensile stress, which will shorten the tool life, and the cutting edge will usually be damaged quickly. It can also cause the cuttings to stick or weld to the cutting edge, which will then carry it to the starting position of the next cut, or cause the cutting edge to break instantaneously.