ISO 9001:2015 certified. Full service precision machining services for parts and assemblies in ceramic and graphite materials. Capabilities are milling, turning, and Swiss screw machining. Provides prototypes and low to high volume production runs. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, medical, commercial, computer, and military. Secondary processes such as grinding, honing, heat treating, conversion coating, and anodizing are also provided. ISO 13485:2003 compliant

5-axis precision CNC machining services working with graphite and carbon materials. Capabilities include electrical discharge machining (EDM), milling, and turning. Suitable for light emitting diode (LED), polysilicon, heat treatment, and metallurgical applications. Serves semiconductors, medical, and aerospace industries.

Precision CNC graphite machining services for the medical, marine, military, automotive, aerospace, electronics, pharmaceutical, and telecommunications industries. Capabilities include face or end milling and contour, form, taper, and straight turning. Secondary services such as labeling and grinding are provided. Prototype and low to high volume production runs available. Blanket orders accepted.

Toolholders are also available in a WhizHip version with high pressure coolant through. With WhizHip it is possible to run high pressure coolant through the tool holder. The coolant is automatically aimed at the insert at a perfect angle for optimal cooling of the insert cutting edge and greater control of the developing chips. The WhizHip toolholders use a 1/8” NPT connection to connect the coolant from the machine. There is therefore no need to invest in any special gang plate.

Threading insertsize chart

ISO 9001:2015 certified. 3, 4, 5 and 6-axis precision CNC turning services for ceramic, composite, glass and graphite. Other processes include broaching, internal forming, boring, drilling, milling, reaming, tapping, cutting and knurling. Secondary services such as anodizing, assembly, bending, centerless grinding, heat treating, plastic molding, passivating, plating, pressing, threading and welding also provided. Low to high volume production runs. Serves the aerospace, automation, construction, defense, electronics, HVAC, military, medical, optical, telecommunications, wastewater and robotics industries. Blanket orders, AutoCAD and SolidWorks® files accepted. Kaizen/5S and lean manufacturing capable. Meets Mil-Spec, ANSI, AS, ASME, ASTM, AWS, TS, SAE, QS and DOT standards. RoHS compliant. CSA, FAA and FDA approved. CE and NADCAP certified.

Threading InsertSize chart pdf

WhizCut has been looking for a long time to improve the industry standard lay down thread turning inserts with three cutting edges. As specialists of small part machining we have developed a stand up insert. This enables us to design a threading insert with four cutting edges with increased performance. We have developed the threading inserts in geometries mostly common in Swiss type automatic lathes and use a carbide grade which has shown great performance in these sizes.

Custom Manufacturer*, Manufacturer, Service Company, Finishing Service Company, Remanufacturer ⚫$1 - 4.9 Mil Revenue ⚫Est. 2012

3 and 4-axis horizontal and vertical precision CNC machining services for the aerospace, medical, marine and military industries. Works with aluminum, beryllium, brass, bronze, carbon steel, stainless steel, cobalt, molybdenum, Monel®, nickel, tin, titanium, ABS, acetal, acrylic, FRP, nylon, PEEK, polyethylene, PTFE, PVC, PVDF, fiberglass, graphite and wood. Capable of machining parts up to 40 in. length, 20 in. width, 20 in. height and +/- 0.0005 in. tolerance. Processes include milling, drilling, boring, countersinking, tapping, knurling, threading and turning. Prototype production volume offered with maximum 20,000 units. Blanket orders accepted. Kaizen/5S and lean manufacturing capable. Meets Mil-Spec, AS9100D, ANSI, ASTM, ASME, AWS, SAE and TS standards. FDA approved. RoHS compliant. NADCAP certified.

3-axis precision CNC machining services for beryllium, brass, graphite, aluminum, carbide, copper, and nickel. Maximum lifting capacity up to 10,000 lbs. Capabilities include milling, drilling, boring, turning, threading, tapping, knurling, forming, broaching, reaming, facing, and cutting. Secondary services such as assembly, deep hole drilling, bending, pressing, welding, plating, heat treating, centerless grinding, inserting, and plastic molding are also provided. Prototype and short to long run production runs available. Serves the aerospace, automotive, electronics, food, oil and gas, packaging, plumbing, and telecommunications industries. Lean manufacturing capable. Blanket orders, CAD/CAM, and SolidWorks® files accepted. Meets Mil-Spec, ANSI, AS, ASME, ASTM, AWS, QS, SAE, and TS standards. CSA and FDA approved. NADCAP and Six Sigma certified. RoHS compliant.

Our experience in the marketplace has given us a wide knowledge of all special geometries that are needed. Therefore we are very happy to make special forms, since we are a very flexible company and our production is set up for us to make special inserts easily. As this is a new release we will be designing many more different standard threading inserts. Contact your local distributor to make sure we update with your specific geometries first.

Sandvikthreading insertchart

3, 4, 5, and 6-axis precision CNC machining services for ceramic, composite, graphite, carbide, superalloy, and quartz. Capabilities include boring, broaching, turning, drilling, knurling, milling, tapping, reaming, and cutting. Additional services such as anodizing, assembly, grinding, heat treating, passivating, plating, and pressing are also provided. Prototype and low to high volume production runs available. Serves the aerospace, automotive, consumer goods, electronics, defense, biomedical, marine, semiconductor, water treatment, and telecommunications industries. Lean manufacturing capable. Blanket orders, SolidWorks®, and CAD/CAM files accepted. Meets Mil-Spec, ANSI, AS, ASME, ASTM, AWS, DOT, QS, TS, and SAE standards. CSA and FDA approved. Six Sigma and NADCAP certified. RoHS compliant.

3,4,5, and 6-axis precision CNC machining services for agricultural, aerospace, energy, food, semiconductor, textile, packaging, oil, and gas industries. Capabilities include milling, turning, drilling, boring, broaching, knurling, tapping, and internal or external threading. Works with graphite, glass, quartz, ceramic, composite, wood, platinum, brass, and alloy steel materials. Capable of machining parts up to 8 in. dia., 80 in. length, 20 in. width, and 25 in. height. Secondary services such as anodizing, passivating, and plating are offered. Prototypes and low to high production volumes are available. Blanket orders are accepted. Emergency and rush services are provided. Meets military specifications and ANSI, ASTM, and ASME standards. CSA and FDA approved. RoHS compliant. Lean manufacturing capable.

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Threading insertnomenclature

The WhizThread tooling system can take use of the world renowned WhizFix tool holder system, which enables the operator to index the insert in the machine without taking out the tool holder.

4 and 5-axis precision CNC machining services for graphite and carbon. Capabilities include milling, turning, boring, cutting, threading, reaming, sawing, trepanning, drilling, forming, and grinding. Secondary services such as programming, inspection, drawing, and packaging provided. Prototype to production runs available. Serves the aerospace, aluminum, electronics, glass, heat treating, mechanical, steel, solar, semiconductor, quartz, metallurgical, and foundry industries. JIT delivery. Made in the USA.

ISO 9001:2015 woman-owned and HubZone certified. 3 and 4-axis precision large part, continuous and high speed vertical and horizontal CNC machining services. Works with ABS, acrylic and graphite. Processes include external and internal thread cutting, tapping, grinding and milling. Prototype and low to high volume production runs offered. Serves the government, medical, food handling, automotive and construction industries. Lean manufacturing and Kaizen/5S capable. Blanket orders, CAD/CAM and SolidWorks® files accepted. Meets Mil-Spec, ANSI, AS, ASME, ASTM, QS, SAE and TS standards. ITAR registered. RoHS compliant. SBA and Six Sigma certified.

Precision 3, 4, 5, and 6 axis CNC machining services. Works with Inconel®, polypropylene, beryllium, brass, PVC, glass, graphite, acetal, steel, composite materials, ceramic, iron, lead, and titanium. Capabilities include milling, drilling, boring, turning, threading, tapping, knurling, hobbing, and broaching. Secondary services such as deep hole drilling, welding, plating, passivating, heat treating, centerless grinding, and anodizing offered. Prototype and low to high volume production available. Serves the medical, aerospace, chemical, automotive, agriculture, dental, medical devices, and biomedical industries. Lean Manufacturing and Kaizen/5S capable. Blanket orders and AutoCAD and SolidWorks® files accepted. Meets Mil-Spec and ANSI, ASTM, ASME, AWS, QS, SAE, and TS standards. CSA, FAA, and FDA approved. RoHS compliant. CE and NADCAP certified.

3, 4, 5 and 6-axis CNC and Swiss machining services for alloy steel, aluminum, beryllium, brass, bronze alloy, carbon steel, copper, iron, nickel, zinc, gold, Inconel®, molybdenum, Monel® and tantalum. Also works with ABS, acetal, acrylic, FRP, nylon, phenolic, PEEK, polyetherimide, polypropylene, polystyrene, polysulfone, PTFE, granite, graphite, polyester and wood. Capable of machining parts up to 24 in. L x 20 in. W x 15 in. H dimensions and dia. up to 10 in. Prototype and low to high volume production runs offered with maximum 1,000,000 units. Serves the nuclear, automotive, electrical, plumbing and recreational industries. Blanket orders accepted. AutoCAD and SolidWorks® files accepted. CSA approved. Meets QS and TS standards. RoHS compliant. NADCAP certified.

The WhizThread inserts and toolholders are designed to give the insert the most stable position. The resulting clamping force is diagonally through the insert and toolholder. This forces the insert back into the toolholder’s pocket and maximizes support. This unique system with its solid clamping will produce a better product and have longer tool life than any other tooling setup. The tool holders are very suitable for Swiss Type Automatic Lathes. Tool holders for threading inserts are available from 8 mm to 1 inch square shafts.

ISCARThreadingInserts

2, 3, 4, 5, and 9-axis precision CNC machining services for automotive, aerospace, construction, defense, medical, marine, power generation, water, and wastewater treatment industries. Capabilities include horizontal or vertical milling and turning. Wire and sinker electrical discharge machining (EDM) and conventional milling services are also offered. Works with graphite, ceramic, fiberglass, glass, wood, granite, quartz, composite, and sapphire materials. Capable of processing up to 36 in. dia., 96 in. length, 36 in. width, and 31.5 in. height parts. Prototypes and low to high production volumes are available. Blanket orders are accepted. Emergency and rush services are provided. Meets military specifications and ANSI, ASME, and ASTM standards. RoHS compliant. Lean manufacturing capable.

5-axis precision CNC machining services for ceramic, composite, glass, graphite, platinum, and superalloy. Prototype and low to high volume production offered. Serves the advertising, aerospace, automotive, biomedical, biopharmaceutical, biotechnology, dental, marine, medical, medical devices, military, and pharmaceutical industries. Lean manufacturing and Kaizen/5S capable. CAD and CAM files accepted. Meets Mil-Spec, ANSI, AS, ASME, ASTM, AWS, DOT, SAE, QS, and TS standards. FDA and CSA approved. Six Sigma and NADCAP certified. RoHS compliant.

Custom Manufacturer*, Distributor, Manufacturer, Service Company, Finishing Service Company ⚫$5 - 9.9 Mil Revenue ⚫Est. 1996

Precision 3, 4, and 5-axis CNC machining services for intricate or complex parts. Capabilities include milling, turning, boring, counterboring, countersinking, drilling, broaching, and mill-turn machining. Honing, reaming, tapping, threading, knurling, and electrical discharge machining (EDM) services are also offered. Works with alloy steel, aluminum, brass, copper, stainless steel, superalloy, nickel, molybdenum, and magnesium materials. Inspection is provided as a secondary service. Prototypes and low to high production volumes are available. Blanket orders are accepted. Serves electronics, telecommunications, aerospace, automotive, construction, marine, nuclear, and railroad industries.

Specializing in graphite cut & machined to customer specs., from 1 piece to 10,000 pieces. Variety of raw material inventory for on-time deliveries: any grade or size requirements. Tooling, programming & CNC equipment are continually upgraded. Quality assurance monitoring programs.

Full profilethreadinginserts

Precision CNC and screw machining services such as milling, drilling, boring, turning, threading, tapping, thread milling, forming, knurling, hobbing, broaching, counterboring, countersinking, pocketing, profiling, reaming, cutting and facing are offered. Carbon steel, alloys, aluminum, brass, graphite, beryllium, glass, copper, stainless steel, titanium, specialty alloys, ceramics, composites, acetal, nylon, PTFE, fiberglass and UHMW are worked with. Capable of handling parts up to 84 x 50 in. Capabilities include lathe work, CAD and CAM programming and reverse engineering services. Prototype and small to high volume production runs offered. Serves automotive, agricultural, healthcare and other industries. Meets ANSI, ASME, ASTM, AWS, Mil-Spec and SAE standards. RoHS Compliant. FDA approved. SolidWorks® and other file formats supported.

3, 4, and 5-axis precision CNC machining services for metal parts. Works with ceramic, polyester, wood, graphite, quartz, fiberglass, glass, sapphire, and other materials. Capabilities include drilling, milling, and lathe turning. Prototypes and low to high volume production runs are available. Secondary services include assembly, tapping, bending, pressing, plating, passivating, heat treating, centerless grinding, anodizing, and insert molding. Serves electronics, robotics, agricultural, electrical, pharmaceutical, optical, architecture, automotive, military, marine, and medical industries. Blanket orders are accepted. Emergency services are provided. Meets military specifications, ANSI, ASME, and ASTM standards. FDA approved. RoHS compliant.

Threadinginserts explained

3, 4, 5, and 6-axis precision CNC machining services for ceramic, graphite, fiberglass, and composite. Capable of machining parts up to 50 in. L x 120 in. W x 35 in. H dimensions with +/-0.0001 in. dia. tolerance. Milling, turning, boring, cutting, broaching, knurling, drilling, countersinking, and tapping services provided. Secondary services such as anodizing, electropolishing, passivating, plating heat treating, insert plastic molding, and centerless grinding are also offered. Prototype and low to high volume production runs available. Serves the automotive, medical, construction, military, agricultural, optical, and marine industries. Blanket orders, CAD/CAM, and SolidWorks® files are accepted. Lean manufacturing and Kaizen/5S capable. Meets Mil-Spec and TS standards. Six Sigma certified.

ISO 9001:2015 certified. Precision CNC machining services for graphite. Capable of milling parts up to 64 x 32 x 25 in. dimensions and +/-0.0005 in. tolerance. Capabilities include milling, drilling, turning, boring, threading, knurling, broaching, profiling, reaming, welding and tapping. Prototype and low to high volume production. Serves the aerospace, electronic, architectural, chemical, dental, marine, medical and military industries. Meets ANSI, ASME, ASTM and AWS standards. RoHS compliant.

3, 4, 5, 6 and 7-axis precision CNC machining services for the medical, surgical, orthopedic, endoscopic, dental, commercial, and aeronautics industries. Works with aluminum, brass, copper, steel, titanium, ABS, PVC, PEEK, polyethylene, polystyrene, polyester, graphite, and wood. Capabilities include turning, EDM, hole popping, milling, drilling, boring, threading, tapping, knurling, broaching, counterboring, profiling, reaming, parting, cutting, and facing. Prototype and low to high volume production runs are available. Lean manufacturing and Kaizen/5S capable. Blanket orders accepted. FDA approved. GMP compliant. JIT delivery.

Threading insertspecifications

3, 4, 5, and 6-axis precision CNC machining services for brass, beryllium, ceramic, composite, glass, and graphite. Capabilities include horizontal or thread milling, drilling, boring, broaching, threading, tapping, forming, knurling, cutting, and turning. Additional services such as anodizing, bending, grinding, heat treating, passivating, plating, pressing, and welding are also provided. Prototypes and low to high volume production runs available. Serves the aerospace, automotive, construction, electrical, food, marine, medical, and transportation industries. Blanket orders, CAD/CAM, and SolidWorks® files accepted. Meets Mil-Spec, ANSI, AS, ASME, ASTM, AWS, QS, SAE, and TS standards. CSA and FDA approved. NADCAP certified. UL listed. JIT and Kanban delivery.

All WhizThread thread turning inserts have four sharp, fully ground cutting edges. The threading turning inserts all have a positive cutting rake ensuring the best chip control possible when threading. The combination of a high positive cutting rake and a ground cutting edge makes the WhizThread inserts useful for most types of material and applications. All inserts are developed for maximum stability and performance. The carbide allows the insert to have a very sharp, but still strong edge. This makes the threading inserts suitable for materials which are difficult to machine, such as Titanium and Super Alloys. The combination of the best grades of carbide, the most suitable geometries and sharp cutting edges will ensure you getting the best tooling possible for your threading applications.

3, 4, 5 and 5.5-axis precision CNC horizontal and double column machining services for beryllium, brass, ceramic, composite, glass and graphite. Capable of machining parts up to 42 in. dia. and +/-0.0005 in. tolerance. Capabilities include milling, drilling, tapping, boring, cutting and facing. Prototype and low to high volume production offered. Serves the OEM, power generation, transportation, machine tool, paperboard, energy, packaging, plastic injection molding, mining, printing, material handling, medical, gas transmission, food, gear reduction, construction and air compression industries. Lean manufacturing capable. CAD/CAM files are accepted. Meets Mil-Spec, ANSI, AS, ASME, ASTM, AWS, DOT, SAE and TS standards. CSA and FDA approved. ITAR registered. RoHS compliant. NADCAP certified.

Custom precision 3-axis to 6-axis vertical and horizontal CNC machining include milling, boring, drilling, tapping, EDM, routing, rolling, routing, laser cutting, waterjet cutting, facing, threading, reaming, taper turning, tapping, knurling, gear hobbing, broaching, cutting, counterboring, countersinking. Secondary operations include assembly, centerless grinding, heat treating, polishing, electroplating, powder coating and welding. Materials include metals (including aluminum, carbon steel, stainless steel, brass, aluminum, beryllium, copper, tungsten, molybdenum, nickel, titanium, zinc), plastics and composites (including acetal, acrylic, ABS, PC, PTFE, PE, PVC, POM, PMMA, PVDF, DHPE, HDPE, PPS and PEEK) and wood. Capable of handling parts from 0.08 to 80 inches (2-500mm) length by 0.08 to 30 inches (2-500mm) wide and 0.08 to 20 inches (2-2000mm) inches diameter. Parts turning from 0.1 to 36 inches in length and 0.1 to 24 inches diameter. Tolerance ranges up to +/-0.0005 inches. Serving many different industries with offshore contract manufacturing, automation, OEM/ODM, engineering, product development, prototyping, pilot production, quality assurance and supply chain management services. Meets ASTM, ANSI, D2000, REACH, NSF, ISO, RoHS, WEEE and IPC 1752-1, AS9100D, UL, TUV, NSF and others, as required.

Precision CNC machining services for automotive, aerospace, construction, marine, military, architectural, energy, food, and beverage industries. Works with Hastealloy®, Inconel®, glass, nickel, graphite, steel, and stainless steel materials. Capabilities include milling, turning, boring, drilling, and tapping. Capable of machining parts from 0.25 to 12 in. dia., 1 to 32 in. width, 1 to 46 in. length, and +/- 0.005 in. tolerance. Prototypes and low to high run production volumes are offered. Blanking orders are accepted. Rush and emergency services are provided.