The launch of the GrindSmart® 660XW was extremely beneficial to our customers serving the die/mold industry for the production of complex, high accuracy long reach end mills. Incorporating the blank preparation with the cutting tool geometry grinding into the same compact machine. For core pins and valve stems, the ShapeSmart® NP50 has allowed our customers to automate what was traditionally a manual process. The super precision required to produce a core pin for even the medical device industry, is no challenge for the ShapeSmart® NP30 and ShapeSmart® NP50. Customers see a huge reduction in cycle time and a repeatable process that allows for fully autonomous production. For micro components, the GrindSmart® Nano6 is able to produce end mills with diameters as small as 0.050mm (0.002”), allowing for mold tooling with small features to be achieved.

Professionalmold cutting tools

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Molding Cutter Blades

The accuracy of the final product is based on a number of factors but the accuracy of the mold base is critical. The accurate machining of the mold base is made possible by cutting tools that are of even higher accuracy. The accuracy of these cutting tools is not only the great expertise of those producing them, but the capability of the machine used. Rollomatic is uniquely positioned to provide the most accurate tool & cutter grinder in the industry, letting us contribute to the first step towards precision molded components. We also recognize that even the most capable machine is of no use without the talent & support required to maintain it. For that reason, Rollomatic has invested heavily in our Support Team – with no charge phone & email assistance and a skilled team of field service engineers – and our Rollomatic Learning Center – to provide structured Face-to-Face and e-learning training.

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Wood molding Cutter

The ShapeSmart®NP50 is a 5-axis Precision Cylindrical Pinch/Peel grinding machine with integrated 3-axis robot loader and grinding diameter range from 0.025 – 25 mm (.001″– 1″). The ShapeSmart®NP50 is ideal for cutting tool blank preparation as well as punch and mold applications requiring complex geometry and high length-to-diameter ratios.

The GrindSmart®660XW has been designed for rotary cutting tool applications ranging from diameter 0.1 to 12.7mm in an amazingly compact layout which includes a large capacity tool loader and a high-speed wheel changer with 6 wheel-pack positions. The machine features the latest linear and torque motor technology on each axis, as well as a 14kW synchronous spindle motor. All these components are cooled with the same coolant oil providing a perfect thermal stability, unbeatable accuracy in production as well as extremely good surface finish on the tools.

The 6-axis precision tool grinder GrindSmart®630XW3 has been designed for high performance and specialty tool manufacturing for both long and short batches. the productivity of this machine is higher thanks to simultaneous changing of the wheel & nozzle packs during the tool loading/unloading cycle and with the capacity to hold up to 16 wheel packs. It is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

Woodmold cutting tools

Equipped with linear motors, the new generation of GrindSmart®530XF has been designed for the production of ultra-long drills ranging from Ø 0.3 mm up to 8.0 mm (.012″ – 0.3″) with the ability to reach diameter and length ratios beyond 200xD. A special feature of this model is the motorized workhead axis which combines with the X and Z-axis for grinding long flute and relief grinding. The machine control ensures that the grinding wheel remains on top of the steady rests during fluting and clearance grinding, thus allowing extreme cutting lengths up to 280 mm (11″) as well as small diameter tools to be ground.

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Strausak was acquired by Rollomatic in 2011 to address the “job shop tool grinding” industry. With the latest generation, Strausak ONE linear, we address the high mix / low volume, and resharpening needs of our customers. The Strausak ONE has been designed to allow for efficient set up time and ease of operator use, which is further facilitated by the use of Numroto.

The ShapeSmart®NP30 is designed for tool manufacturers who are looking for a machine with the best value for quality, reliability, price and performance. With 4 CNC axes and based on the method of peel grinding with simultaneous engagement of a roughing and a finishing wheel, the ShapeSmart®NP30 is a precision pinch and peel grinding machine for the preparation of cutting tool blanks such as endmills, drills and other stepped cylindrical tools, covering a range of diameters between Ø 0.025 and Ø 25.0 mm.

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Molding Cutter machine

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The 6-axis precision tool grinder GrindSmart®630XW has been designed for high performance and specialty tool manufacturing for both long and short batches. It is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.

Mold cutting toolsfor metal

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The GrindSmart®830XW integrates the innovative combination of hydrostatic technology and linear motors to produce large and small series with 6 axes interpolated simultaneously. This concept provides an exceptionally high degree of rigidity and dampens vibrations that naturally occur during grinding, thereby increasing the life of the grinding wheels and guaranteeing surface finishes and sharp cutting edges that give users a real competitive advantage. Unattended production is an additional process that has been integrated into this machine to allow long-term manufacturing without human intervention.

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Bestmold cutting tools

The high precision 6-axis grinding center GrindSmart®Nano6 has been designed for the production of high performance micro-tools made of carbide or HSS with a diameter range between Ø 0.03 – 2.0 mm (.001″– .080″). Thanks to its innovative hydrostatic technology, this extremely compact machine offers superior performance for manufacturing of high precision micro-tools.

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Every industry is encompassed by die/mold, from plastic knobs in your vehicle to the case of a pacemaker. In the United States the growth in plastic injection molding is in the tight tolerance and micro component sector, with reshoring of more traditional parts. Rollomatic has long served the cutting tool manufacturers that supply tools for the machining of injection mold tooling. Our unique sixth axis, found on the GrindSmart® 630 series as well as the GrindSmart® 830XW and GrindSmart® 660XW, allows for the most accurate ball nose end mills to be made. In the last few years, we have started to see the great benefits of our ShapeSmart® series in the manufacturing of core pins, valve stems, and other components used in the die/mold process.