Machining centres tackle need for versatile manufacturing - mill carbide insert facing

 2024-06-15 10:05:01

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

The company has launch eight new products that expand on and support existing platforms across multiple applications.

Refined machines at EROWA are handling heavier loads, while its precision workholding enhances stability and rigidity.

Cera-Cut end mills are designed to produce high metal removal rates in challenging nickel-based alloys.

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

With its four competence brands of Ceratizit, WNT, Komet and Klenk there is never a shortage of new developments from Ceratizit UK & Ireland. MACH 2022 provides the ideal opportunity to showcase a selection of the cutting tool and workholding advances that have taken place recently. The following is a small selection of the productivity boosting products that will be on show.

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Emuge-Franken USA has introduced its Cera-Cut end mills, which feature a high-hardness cutting ceramic head brazed to a carbide shank that is said to provide optimal vibration dampening and longer tool life compared to one-piece ceramic tools. Featuring a high-feed duplex cutting-edge geometry, Cera-Cut produces high metal removal rates in challenging nickel-based alloys, reportedly resulting in machining parts 200 to 400% faster than conventional carbide end mills. The tool life of Cera-Cut is up to five times higher than regular carbide end mills, according to the company.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

The three new grades also simplify the selection of the right insert for what can be a wide array of materials falling within the ISO-P steel designation. In their design these inserts have had every element rethought, from the substrate to the geometries, and through to the coating to provide just three choices for the optimum machining experience and enhanced tool life. The choice now is simply CTCP115-P (ISO P15) specially for smooth cuts with stable cutting conditions and continuous cuts; for general roughing and finishing of ISO P25 steels the choice is CTCP125-P; whereas for those difficult conditions such as unstable interrupted cutting in the ISO P35 range CTCP135-P is the grade of choice.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Emuge-Franken Cera-Cut end mills are designed for the consistent cutting of high-temperature resistant materials such as Inconel, Hastelloy and Nimonic, as well as the machining of hardened tool steels. Cera-Cut is also suitable for making interrupted cuts, and offers a cutting-diameter tolerance ranging from -0.0008" to -0.0016" (-20 to -40 µm), depending on the tool diameter.

Sunnen Products Co. is celebrating its 100th anniversary, highlighting the history of its line of honing and precision solutions.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Tooling manufacturer, Horn has introduced a new carbide insert grade, SG66, for turning components from steel that has been case hardened to 58 HRC.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda: Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda: Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

Key to Silverline’s success is the optimised core geometry of the cutters which when combined with the carbide substrate and Dragonskin coating brings with it, among other things, improved process security, reduced vibration (even with high angles of contact), greater stability through improved chip clearance, smoother processing and lower cutting forces. With increased choice of flute options, shank styles and cutters for rough, rough and finish and full slot milling, there will be a Silverline cutter suitable for most applications.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

There are usually better solutions to chatter than just reducing the feed rate. Through vibration analysis, the chatter problem can be solved, enabling much higher metal removal rates, better quality and longer tool life.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

ANT Industries, a leading manufacturer of aero engine and gas turbine components in Atherstone, Warwickshire, has announced a significant milestone in its commitment to quality and excellence.

The SBF-3 3-jaw chuck is compatible with both the MNG (mechanical) and PNG (pneumatic) zero point clamping systems, a feature that reduces set-up and non-productive time to a minimum. These reductions are enhanced by the innovative quick jaw change system that allows jaws to be changed in under a minute – at the touch of a button with very high repeatability. Process security is optimised by the consistent high clamping forces of 100kN or 180kN depending on the size of vice selected, with the choice being 200mm or 300mm diameter chuck, this is enabled by the standard wedge bar drive system. The longevity of the vice is also improved with all the functional components being hardened and ground with optimised lubrication.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

In addition, the SBF-3 vices offer many other standard features that will simplify and facilitate easier machining of round parts, these include: Large through hole for machining all common bar material diameters; mounting threads for workpiece stops or cover plates; quick jaw change system, meaning extremely short setup times; base jaws with angled teeth (SFG); locking mechanism guaranteeing secure engagement of the base jaw teeth with the wedge bar teeth; engagement pin for pre-positioning the base jaw; and actuation via hex connection for easier operation.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

If turning inserts can be described as intelligent then the new CTCP115 CTCP125-P and CTCP115-P grades developed for the machining of ISO-P grade steel are that. At the end of its life the performance of an insert deteriorates, and if not spotted can fail with expensive consequences. Therefore, being able to identify when end-of life is being reached is a major advantage. At Ceratizit they have integrated a new indicator layer into the special multi-layer Dragonskin tool coating, which highlights when the tool life is close to its limit. Something that with the Tin, Al2o3, Ti (C,N) coating can be extended by up to 20 per cent.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda: An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

The new SGF solid carbide thread milling cutters from WNT are now a standard item from the Ceratizit catalogue with next day guaranteed delivery. The SGF thread mills are available in a range of sizes with most conventional thread forms, including metric, UNC, UNF, NPT and Whitworth, across sizes starting at M3 or ¼ UN and up to M20 or equivalent. In metric forms larger diameters up to M64 can be produced on special request. The SGF series of thread mills is an addition to the already extensive thread milling range available from Ceratizit, such as the Micro Mill that can cut threads as small as M1.6 and the various indexable insert-style cutters available with inserts in full or partial profile to suit most popular thread types.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Cera-Cut end mills can be used for roughing or pre-finishing, and can produce 2D or 3D contours, and are suitable for face milling, slot milling, helical milling, contour milling and pocket milling. Emuge-Franken Cera-Cut End Mills are offered in different diameters from 0.24" to 0.79" (6 to 20 mm). Corner radius, modular and special designs are also available.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

Silverline is a range of solid carbide end mill in a variety of styles including Torus-style cutters, end mills with corner radius and standard end mill forms. The latest developments in the range come with the latest Dragonskin coating, advanced cutting geometries that help to deliver even more exceptional performance in terms of metal removal, enhanced cutting data and tool life.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

The compact universal head enables better accessibility between the tool and the workpiece, as well as improved surface-finish quality, greater motion range and high-efficiency machining under ideal machining conditions.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

Walter has now launched its new X·treme Evo Plus drill from the DC180 Supreme product family that is now available up to 8XD for the first time.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

If you find this article informative, consider subscribing digitally to Aerospace Manufacturing for free. Keep up to date with the latest industry news in your inbox as well as being the first to receive our magazine in digital form.

Ceratizit USA announces it has appointed Carlos Garza as its business development leader for the oil and gas industry sector.

“With the growing use of heat resistant super alloys, we are pleased to offer our customers new, long-lasting five-flute ceramic end mills for roughing and milling in these challenging applications,” says Dan Doiron, manager of milling products at Emuge-Franken USA. Doiron adds that Cera-Cut excels in the machining of complex aerospace parts.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.

The proof of Silverline’s improvements come from customers who are experiencing the benefits of these new developments. In one example milling stainless steel polygon shafts the customer stated the following: “The amazing results that we have achieved with the upgrade have far exceeded our expectations…” In numbers the new Silverline, compared to the older variant achieved between 20 and 40% higher cutting speeds with tool life increasing by up to 40%.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

The NeoMill-Alu-QBig indexable insert milling cutter from Mapal stands for top performance in high-volume milling of aluminium. The tool manufacturer thus offers a very economical solution for use on high-performance machines, such as those found primarily in the aerospace industry.

Sheffield Business Park Europa Link S9 1XU UNITED KINGDOM

Whether you are looking for the latest in turning, milling, drilling, threading tooling technology or workholding, a visit to Ceratizit UK & Ireland on stand 18-210 at MACH 2022 will cover all your requirements. With its four competence brands of Ceratizit, WNT, Komet and Klenk there is never a shortage of new developments from Ceratizit UK & Ireland. MACH 2022 provides the ideal opportunity to showcase a selection of the cutting tool and workholding advances that have taken place recently. The following is a small selection of the productivity boosting products that will be on show. The new CTCP115 CTCP125-P and CTCP115-P grades If turning inserts can be described as intelligent then the new CTCP115 CTCP125-P and CTCP115-P grades developed for the machining of ISO-P grade steel are that. At the end of its life the performance of an insert deteriorates, and if not spotted can fail with expensive consequences. Therefore, being able to identify when end-of life is being reached is a major advantage. At Ceratizit they have integrated a new indicator layer into the special multi-layer Dragonskin tool coating, which highlights when the tool life is close to its limit. Something that with the Tin, Al2o3, Ti (C,N) coating can be extended by up to 20 per cent. The three new grades also simplify the selection of the right insert for what can be a wide array of materials falling within the ISO-P steel designation. In their design these inserts have had every element rethought, from the substrate to the geometries, and through to the coating to provide just three choices for the optimum machining experience and enhanced tool life. The choice now is simply CTCP115-P (ISO P15) specially for smooth cuts with stable cutting conditions and continuous cuts; for general roughing and finishing of ISO P25 steels the choice is CTCP125-P; whereas for those difficult conditions such as unstable interrupted cutting in the ISO P35 range CTCP135-P is the grade of choice. Key to Silverline’s success is the optimised core geometry of the cutters combined with the carbide substrate and Dragonskin coating Silverline is a range of solid carbide end mill in a variety of styles including Torus-style cutters, end mills with corner radius and standard end mill forms. The latest developments in the range come with the latest Dragonskin coating, advanced cutting geometries that help to deliver even more exceptional performance in terms of metal removal, enhanced cutting data and tool life. Key to Silverline’s success is the optimised core geometry of the cutters which when combined with the carbide substrate and Dragonskin coating brings with it, among other things, improved process security, reduced vibration (even with high angles of contact), greater stability through improved chip clearance, smoother processing and lower cutting forces. With increased choice of flute options, shank styles and cutters for rough, rough and finish and full slot milling, there will be a Silverline cutter suitable for most applications. The proof of Silverline’s improvements come from customers who are experiencing the benefits of these new developments. In one example milling stainless steel polygon shafts the customer stated the following: “The amazing results that we have achieved with the upgrade have far exceeded our expectations…” In numbers the new Silverline, compared to the older variant achieved between 20 and 40% higher cutting speeds with tool life increasing by up to 40%. The new SGF solid carbide thread milling cutters from WNT are now a standard item from the Ceratizit catalogue with next day guaranteed delivery. The SGF thread mills are available in a range of sizes with most conventional thread forms, including metric, UNC, UNF, NPT and Whitworth, across sizes starting at M3 or ¼ UN and up to M20 or equivalent. In metric forms larger diameters up to M64 can be produced on special request. The SGF series of thread mills is an addition to the already extensive thread milling range available from Ceratizit, such as the Micro Mill that can cut threads as small as M1.6 and the various indexable insert-style cutters available with inserts in full or partial profile to suit most popular thread types. The KUB Pentron CS is suitable for universal use as well as many special applications and is now part of the standard Ceratizit Group portfolio For those with a requirement to drill holes up to 96mm diameter the latest Komet KUB Pentron CS (Cartridge System) indexable insert drill provides the ideal result. This latest addition to the KUB Pentron range adds to the already well regarded range covering diameters from 14 to 46mm, with the new CS variant offering cutting lengths of 3x Diameter. The KUB Pentron CS is suitable for universal use as well as many special applications and is now part of the standard Ceratizit Group portfolio. The modular design consists of a burnished, wear-resistant KUB Pentron base holder, along with two high-precision cartridge seats. The inner cartridge can cover a specific diameter range, while the outer cartridge determines the bore diameter, with each housing two SOGX indexable inserts from the CERATIZIT standard portfolio including a range of grades and geometries to maximise tool life and chip control. Location is via the proven KOMET ABS system that offers significant advantages compared to other interfaces, especially for large diameter bores thanks to its higher clamping force and torsional stiffness as well as better values with regard to force transmission, accuracy and machining performance. The new SBF-3 stationary 3-jaw chuck from the WNT Performance range Workpiece clamping is vital yet often overlooked, especially for when looking at straightforward round workpieces. However, having the right workholding system can prove to be a game changer and it is here that the new SBF-3 stationary 3-jaw chuck from the WNT Performance range will make a difference. The SBF-3 3-jaw chuck is compatible with both the MNG (mechanical) and PNG (pneumatic) zero point clamping systems, a feature that reduces set-up and non-productive time to a minimum. These reductions are enhanced by the innovative quick jaw change system that allows jaws to be changed in under a minute – at the touch of a button with very high repeatability. Process security is optimised by the consistent high clamping forces of 100kN or 180kN depending on the size of vice selected, with the choice being 200mm or 300mm diameter chuck, this is enabled by the standard wedge bar drive system. The longevity of the vice is also improved with all the functional components being hardened and ground with optimised lubrication. In addition, the SBF-3 vices offer many other standard features that will simplify and facilitate easier machining of round parts, these include: Large through hole for machining all common bar material diameters; mounting threads for workpiece stops or cover plates; quick jaw change system, meaning extremely short setup times; base jaws with angled teeth (SFG); locking mechanism guaranteeing secure engagement of the base jaw teeth with the wedge bar teeth; engagement pin for pre-positioning the base jaw; and actuation via hex connection for easier operation. www.ceratizit.com

Workpiece clamping is vital yet often overlooked, especially for when looking at straightforward round workpieces. However, having the right workholding system can prove to be a game changer and it is here that the new SBF-3 stationary 3-jaw chuck from the WNT Performance range will make a difference.

SSP’s commitment to adopting the latest machining technology benefits not only the business, but its employees as well.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

For those with a requirement to drill holes up to 96mm diameter the latest Komet KUB Pentron CS (Cartridge System) indexable insert drill provides the ideal result. This latest addition to the KUB Pentron range adds to the already well regarded range covering diameters from 14 to 46mm, with the new CS variant offering cutting lengths of 3x Diameter. The KUB Pentron CS is suitable for universal use as well as many special applications and is now part of the standard Ceratizit Group portfolio. The modular design consists of a burnished, wear-resistant KUB Pentron base holder, along with two high-precision cartridge seats. The inner cartridge can cover a specific diameter range, while the outer cartridge determines the bore diameter, with each housing two SOGX indexable inserts from the CERATIZIT standard portfolio including a range of grades and geometries to maximise tool life and chip control. Location is via the proven KOMET ABS system that offers significant advantages compared to other interfaces, especially for large diameter bores thanks to its higher clamping force and torsional stiffness as well as better values with regard to force transmission, accuracy and machining performance.

Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes. All while engaging and interacting with peers through social and networking events! __PRESENT __PRESENT

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

Connect with the manufacturing community and supply-chain across 3 days at the UK’s leading annual industrial event.

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

The MB45 series is designed to deliver the low cutting force benefits of positive inserts and the fracture resistance of negative inserts.

Machining centres tackle need for versatile manufacturing - mill carbide insert facing

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