Angle Drills - drill at angle tool

 2024-07-18 19:22:18

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Mini Mill

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Why do you need to DRILL a 1.5" hole? You can MILL (with rotary table) or BORE a hole any size, it just takes a little more time. How often will you need a hole over 1"?

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

PTXPO 2025 is a comprehensive showcase of cutting-edge technologies and innovations within the plastics molding industry. Join fellow molders, moldmakers, brand owners, OEMs and their full suite of suppliers in Rosemont, IL for three days of non-stop networking, education and business development opportunities.

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

TaiwanMilling Machine

SmartBox 2.0 integrates advanced communication protocols and edge computing for enhanced productivity and security, ensuring safe data export from machines to factory networks.

"If you are machining mild steel—say, 20 parts with 10 threaded holes each—then go ahead and tap them," he says. "But if you have 150 of those parts, or if you are machining an exotic metal, then it may be time to consider thread milling." That is, provided the machine tool has that capability, he adds.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

A thread mill, with its flat bottom, doesn't have this problem. It can machine complete threads down deeper, closer to the bottom of the same blind hole.

But a single tool could even be used when the nominal diameters are different. Through thread milling, for example, 1/2-14 NPT and 3/4-14 NPT threads could be produced without a tool change in between.

Pairing automation with air-driven motors that push cutting tool speeds up to 65,000 RPM with no duty cycle can dramatically improve throughput and improve finishing.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

Moving from an aging set of five-axis mills to more advanced machines enabled Hendrick Motorsports to dramatically improve its engine production.

However, most shops will continue to machine most of their threaded holes using taps. And there are good reasons for this.

There are usually better solutions to chatter than just reducing the feed rate. Through vibration analysis, the chatter problem can be solved, enabling much higher metal removal rates, better quality and longer tool life.

Moving from cut tapping to form tapping for a notable application cut tooling costs at Siemens Energy and increased tool life a hundredfold.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

OnLogic is partnering with AI development and implementation specialists to help companies use AI-powered solutions, aiming to drive real business value.

Machining centers capable of precise motion at high feed rates can reduce the number of tools it takes to complete a part.

(Another disadvantage of tapping is related to this design limitation. The tap has to be reversed at the end of the tapping operation, because it has to be "unscrewed" out of the hole. But a thread mill can just leave the cut and retract from the hole at a rapid rate.)

Even before inspection, Datanomix and Caron Engineering’s TMAC AI can extrapolate part quality from cut information. This information also helps shops push their tool life to its limits.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

Tapping is simple. In many ways, tapping is less demanding. Tapping can be done on a range of machines, at conventional speeds, without a helically interpolated tool path.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda: Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

AI technology isn’t just a concept for the future—it’s here now, ready to transform your estimating process with the new AI BOM builder in JobBOSS². In this first-launch webinar, discover how AI can revolutionize bill of materials (BOM) entry in your shop, saving time, reducing errors and boosting efficiency. In this session, ECI will review how to use AI to build BOMs through a powerful feature that automates the extraction and input of BOM data from PDFs, Excel spreadsheets and images, all within JobBOSS². You'll have the opportunity to watch a live demonstration of the AI BOM builder in action — showcasing its ability to reduce BOM entry time from hours to mere minutes — thereby allowing you to focus on more strategic tasks. Additionally, you will learn about the real-world benefits of AI-driven BOM entry, including the minimization of manual errors, enhanced accuracy, and streamlined estimating processes — all of which can provide your shop with an immediate competitive edge. Finally, there will be a Q&A session with experts, giving you the chance to ask questions and find out how to integrate AI effectively. Agenda: Experience AI in action in a real-world manufacturing setting Discover how the AI BOM builder can immediately impact your shop’s efficiency and productivity Get hands-on insights on implementing AI to streamline your operations

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

Adopting PCD tooling has extended FT Precision’s tool life from days to months — and the test drill is still going strong.

I'll have to look in to the conversion process you're talking about. I'm not afraid to try things and learn, but I'm not an electrician by any means. Anything I do with electricity involves me reading a lot before I even walk out the door to get started.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

I've never run into a guy with a mill that said, "Boy, I sure wish I had bought a drill press."Have run into some with drill presses that have said, "Sure wish I had a mill instead of this drill press."I have read that you aren't supposed to use the power downfeed on the mill for much bigger bits than 5/8". Drilling with hand feed imposes no such limits and I've used the power feed to drill up to 1" with a twist drill if I'm just enlarging a pilot hole. Real machine shops put a power feed on the Z axis and drill big holes that way to avoid stressing the power feed gear train. For 99% of big holes, I use bi-metal holesaws and a shop vac to keep filings out of the groove and provide cooling from the air flow from the vac.As for drilling or milling into the table: There are relatively few times that I bolt the workpiece to the table to drill. 99% of my drilling gets set on parallels and clamped in the vise that stays pretty much permanently attached to the mill's table. I have a decent quality imported drill chuck that gets used for drilling with twist bits.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Facing increasing competition from lower-cost imports, Suburban Tool made a move toward large-scale, in-house machining. By identifying a niche in large, precision angle plates and tombstones, the company has strengthened its ability to control quality and protect its reputation.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

The long continuous chip that is sometimes produced when certain materials are tapped can be a problem. The chip can bind in the hole and break the tool.

Millvs drill

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

When it comes to exotic metals, thread milling sometimes offers an easy way to machine threads that otherwise would be difficult to produce.

Emuge's "Threads-All" is an example of a thread mill that can overcome the depth limit common to thread milling. A thread mill typically engages the material with multiple points of contact, meaning the cutting force can be significant. On a thread mill, this force is unbalanced—unlike the force on a tap, which is distributed around the circumference. Plus, a thread mill is slender, with a maximum diameter smaller than the minor diameter of thread to be machined. All of these characteristics leave the thread mill prone to deflect. The tool is usually limited to a depth of 2.5 times its diameter. To overcome this limit, the Threads-All design uses a single point of contact for machining (specifically, a replaceable insert). The lower cutting force from the use of this single edge is coupled with a higher stiffness, which comes from a rigid steel shank.

Tapping can be done on almost any machining center or milling machine. By contrast, thread milling requires—at the very least—a CNC machining center that can be programmed for helical interpolation.

Soraluce’s wide range of machine heads and the ability to have multiple heads on a single machine (with automatic changing stations) provides flexibility and reduced setups for large-format machining.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Tapping can also be performed on lathes with rotary-tool capability. The need for helical motion tends to rule out thread milling on these machines.

Motul announces it has acquired Chem Arrow Corp., aiming to expand the global presence and growth in lubricants for metal parts manufacturing.

Alan Shepherd, technical director of Emuge—the Northborough, Massachusetts, supplier of taps and thread mills—routinely works with machining facilities to find the right thread-machining processes for their needs. The more demanding applications often call for thread milling, which solves a variety of challenges related to thread machining. But don't discount the value of a tap, he says.

Bridgeportmilling machine

Hole making is as common an operation as exists in metalworking. Tapping those holes is also very common. Finding a way to get quality threads and using efficient processing are ongoing jobs for this Indiana shop.

The goal of National Composites Week is to celebrate and bring attention to the myriad ways that composite materials and composites manufacturing contributes to the products and structures that shape the American manufacturing landscape today. Learn how you can participate in this year's National Composites Week on NationalCompositesWeek.com.

A mill can drill holes it is not hard on them. I have 2 mills an old "junk" one and a newer one. The old one will not hold machine shop tolerances but for a farm it is good and better then a drill press. The bigger the table the better. Stay away from J head mills. These are the ones with the round pipe on top. Bigger holes use a hole saw would be best.

on the manualmillingmachine, one of the primary cutting tools is:

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Ceratizit USA has promoted Troy Wilt from national sales manager to managing director of Ceratizit USA, cutting tools division.

I have a hard time being excited about paying $2,500 for just a drillpress. So I start looking at used mills. I find that I don't know enough about them to know what I'm looking at so I don't know if it's worn out before I get it or not. Then I think, heck, I'm just starting and I'm looking for a drillpress, not a mill. Why don't I just go with a Chinese one to learn on and then if I upgrade later I'll know better what I'm looking at. It's not like I'll be machining stuff to within .001 on it when I'm really just after a drillpress.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Tapping can be used in almost any material up to a hardness of 50 Rc. Thread milling can be used in materials up to 60 Rc.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

At Carnegie Mellon University’s Manufacturing Futures Institute, researchers use a robotic test bed where AMRs deliver Lego bricks to robot arms for assembly to study AI, multirobot collaboration, assembly, safety and more.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Drill PressVise

Millpress Machine

Pacon Mfg, Inc. has not rested on its laurels as the 2020 Top Shop Honoree for Shopfloor Practices and Performance. In the years since, it has refined its processes to continue excelling in a volatile market.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

At Mill 19, the site of the Advanced Robotics for Manufacturing Institute and Carnegie Mellon University’s Manufacturing Futures Institute, robotics data provides the foundation for AI and digital twins.

We drill over 1" probably 2 or 3 times a year is all. On each occasion we're likely drilling between 2 and 10 holes and it's frequently in 3/4" to 1" thick steel. I did not know about any other method for making a hole in 1" plate besides a drill. After going through this thread I've learned that a magnetic drill with annular bits should work well and that a mill with a rotary table would work well. I don't know what the difference between boring and drilling is. I'll have to look that up. Thanks for the thoughts.

There is no problem comparable to this in thread milling. Like any milling operation, thread milling produces short, broken chips. Chip management is a common reason why shops choose thread milling.

A tap can only produce the "hand" of the tap—right or left—that is ground into the tool. But a simple change in CNC programming can allow the thread mill to produce either a left- or right-hand thread.

Mr. Shepherd applied his experience toward compiling the guidelines below. Based on his recommendations, what follows are variables to consider when determining which approach to thread machining makes the most sense.

The diameter of a tap is fixed, but the diameter that a thread milling tool can produce is more flexible. This latter diameter is determined by the CNC tool path instead of the tool, which means the diameter can change.

Moving from an aging set of five-axis mills to more advanced machines enabled Hendrick Motorsports to dramatically improve its engine production.

I've been looking at a drillpress. I would like to be able to drill holes as large as 1.5" which means I need realy slow speed. Seems like it's hard to find a new drill press with less than 210 RPM until you get up into the Ellis range ($2,500 or so?).

A tap can only be expected to tap. A thread mill, by comparison, can be designed to perform a variety of hole-making operations. One single tool could drill the hole, chamfer the hole, machine the thread and convolute it (cutting away the incomplete portion of the thread at the bottom).

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Tapping is a proven and often productive means of machining a thread in a hole. But a thread mill (above) can be more versatile, and a thread mill can also solve problems related to chips, horsepower and blind holes.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

The MFG Meeting brings together manufacturing technology industry leaders to address key business challenges and provide actionable solutions. Sessions cover a wide range of topics, including workforce, economics, supply chain, leadership, politics, and more. This unique meeting experience provides unparalleled opportunities to network with executives from companies that make, sell, service, and support MT. These peers and competitors will learn from each other, build long-lasting connections, and share insights that will benefit their business.

In this webinar, director of manufacturing Phil Linscheid will discuss how Hamilton Company has transformed its manufacturing operations with real-time production data. Learn how Phil and his team have increased throughput five times since 2017, while simultaneously improving production efficiency. Phil will share his journey over the past few years making strategic decisions to grow the machine shop’s impact as well as how his team uses MachineMetrics to improve production visibility, automate cycle time tracking, increase machine uptime and enable accurate quoting and planning. Agenda: Enabling production visibility in Nevada’s largest machine shop Improving quoting, planning and scheduling with accurate cycle times The importance of integrating shop floor data with operational systems

MillDrill

Thread milling and tapping are two methods for machining threads in a hole. Tapping is more popular, but thread milling has several advantages that might be important in your application.

OnLogic is partnering with AI development and implementation specialists to help companies use AI-powered solutions, aiming to drive real business value.

The tool crib is the backbone of any machine shop — without the right tools, nothing moves forward. While most ERP systems overlook the tool crib, ProShop integrates it seamlessly with CNC programming, job planning, scheduling and more. Join this webinar for an exclusive look at how Roush Yates Manufacturing Solutions leverages ProShop to document tool requirements, sync tool demand from CAM software and efficiently manage the tool crib and work instructions. Discover how ProShop transforms the tooling workflow to maximize efficiency and precision.

Taps are run at relatively slow spindle speeds. For this reason, the full, rated horsepower of the machine's spindle motor probably is not available to a tap. This usually is not a cause for concern—but it might be. A small machining center confronted with the need to tap a particularly large hole might lack the power to make this cut. For this small machine, thread milling expands the diameter of holes that the machine is able to thread successfully.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

By contrast, when the thread is particularly deep, a tap may shine. A long tap can machine threads effectively in a hole that goes a long way down. This is not the case with a thread mill. In thread milling, because the cutting forces are not balanced, the tool is prone to deflect. Beyond a certain depth, the deflection becomes too great to machine the thread well. In general, a thread mill is limited to a depth of about 2.5 times the diameter of the tool. (But non-traditional thread mill designs do address this limitation. See the shaded box above.)

Grant funding for workforce training or the purchase of new equipment is an undervalued but complex resource for machine shops. We enlisted an expert to help navigate the process.

While tapping runs at relatively slow speeds, thread milling generally requires higher cutting speeds and feed rates. The helical tool path is long, so a high feed rate is needed in order to generate the thread within an efficient cycle time.

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side

When the hole is blind, a tap can only reach so far. The tapered "point" of the tap will bottom out, leaving only incomplete threads for the rest of the depth of the hole.

CloudNC introduces the resource-efficient Cycle Time Estimator function for its AI-powered CAM Assist solution, available for Mastercam, Autodesk Fusion and Siemens NX CAM users.

So then I read that mills aren't really designed to drill holes and it's kinda hard on them. Now maybe it's not gonna cause problems on a Bridgeport but maybe it will on a Chineese one? So then I see that Grizzly makes mill/drill type machines. I figure for starting out, maybe that's the way to go. If it's a mill/drill machine I would assume it's not hard on it to drill holes with it? and I haven't looked too closely at the specs yet but I assume you can go pretty slow with them. Some of them have powerfeed I see. I wouldn't have to search through auctions to find tooling. I could get parts easily too I would imagine. Maybe it wouldn't be the most precise machine, but it would be decent for learning I would think. If I got one of the combination machines could I pull off 1.5" holes without making the bit smoke? What do those of you who are a little further along in the journey think of that thought process? Thanks.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

Tapping is not the only choice for machining threads in a hole—most shops know that. Most shops also know at least some of the advantages of thread milling, though the list is long. For example, a thread milling tool can address a range of hole diameters instead of just one hole size. The thread mill can place threads closer to the bottom of a blind hole, and it can machine threads in big holes with ease. The thread mill leaves room for chips to fall away. And the thread mill, unlike a tap, can combine various hole-making operations into a single tool. In short, there is a great deal that a thread mill can do.

No matter what your workholding application, automation always makes sense. Kurt Workholding helps you pick the right tool for the automation job — whether it be a single-vise setup or multiple vises holding large work pieces. This webinar will cover automation solutions using pneumatic, hydraulic and electronic actuation. Agenda: Most common types of vise automation solutions How to pick the right type of automation for an application Key differences between custom workholding and off-the-shelf automation solutions

I haven't had terrible luck drilling over 1" with regular twist bits. It just takes a lot of time because all of our drills turn too fast so we dull the bit just about as often as we drill a hole. I imagine if we had a good press it would go well, but maybe not.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

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MachineMetrics uses data synchronization and real-time monitoring of production to help keep schedules current and to reflect actual shopfloor conditions.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.