30 to 40 tons clamping force segment is projected to be the fastest-growing type for micro injection moulding machine market between 2021 and 2026. The demand for micro moulded plastic parts in automotive, electronics and medical application is driving the demand for micro injection moulding machine with clamping force 30 to 40 tons. However, micro injection moulding machines with clamping forces 0 to 10 tons are expected to grow at the highest CAGR. The shift towards nanotechnology in every sector including medical, automotive, fiber optics, electronics and others is increasing the necessity of smaller high-precision parts.

In the late 1800s, a new technology — Swiss-type machines — emerged to serve Switzerland’s growing watchmaking industry. Today, Swiss-machined parts are ubiquitous, and there’s a good reason for that: No other machining technology can produce tiny, complex components more efficiently or at higher quality.

The Micro-Drill-Steel series from Mapal is available in diameter range 1.0 to 2.9 mm with internal cooling. (Source: Mapal)

One of the more striking observations about the 2022 World Machine Tool Survey is how consistent the production and consumption numbers were globally. Typically, there are more changes among the rankings due to varying conditions in regional manufacturing economies around the world. However, last year virtually all industrialized nations faced very similar challenges. There were the lingering effects of the Covid-19 pandemic which continued to impact supply chains everywhere. While supplier deliveries did improve over the course of the year, key shortages continued to hamper production, particularly in electronic components.

Sandvik Coromant has launched two new microdrill families specifically designed for precision machining. The Coro Drill 462 with -XM geometry and the Coro Drill 862 with -GM geometry support industries that demand small parts manufacturing, such as medical, automotive, electronics and aerospace. Designed to cover a variety of workpiece materials, the new drills offer precise performance where accuracy is key.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Drilling specialists generally use the term micro drilling when describing holes smaller than three millimeters in diameter. Solid carbide as the tool material is, however, not used in all fields of application. Particularly with small and medium series production, with unstable machining conditions and always when toughness is required, users continue to rely on drilling tools in high speed steel (HSS/HSCO). Gühring’s micro-precision drills in powder metallurgical HSS-E steel distinguish themselves by a very high wear resistance and a high toughness and cutting edge stability that is especially important under unstable machining conditions. The powder metallurgical manufactured HSS-E steel has a very homogeneous structure that has a positive effect on the consistently high performance capabilities of micro-precision drills.

While global machine tool activity slid back to 2020 levels last year, overall production and consumption were still at historically healthy levels.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda:  Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

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Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

The micro injection moulding machine market size is estimated to reach a value of $609 million by 2026. (Source: Markets and Markets)

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

The Coro Drill 462 and 862 are the next generation of micro drills from Sandvik Coromant. Available in new geometries to offer a wide variety of cutting diameters and lengths, the drills feature an increased product range compared to previous assortments.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

This is the 55th edition of an independent, annual survey that collects statistics from machine tool consuming and producing countries and compares them in real U.S. dollars. It is conducted by Gardner Intelligence, the research department of Gardner Business Media Inc. (Cincinnati, Ohio). Criteria for inclusion in the report are: 1) a country has imported at least $100 million of machine tools at least one year since 2001; and 2) country data are provided or reasonable estimates can be calculated. Data are reported for 52 countries in the 2022 report. Total import, export, and production data are provided by, or estimated for, each country. Consumption is calculated by adding imports and production, then subtracting exports. The data typically are reported in local currencies, then converted to U.S. dollars. Historic data are adjusted for inflation using the U.S. Bureau of Labor Statistics’ Producer Price Index for capital equipment. This adjustment promotes more accurate comparisons over time.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

Engis Corporation on the other hand has developed advanced tooling and processes for the precision finishing of dual-diameters in components, enabling step-bores to be finished simultaneously while holding diametrical tolerances under one micron in a production environment. The company‘s precision diamond tooling is manufactured to deliver high-quality bore cylindricity, surface finish and concentricity between each bore. In addition, with the company‘s design, separate size compensation for each diameter can be performed easily and quickly, while the long-lasting diamond tooling helps to reduce the cost per finished piece. As well as increased production and a reduced number of spindles other significant advantages of single-pass dual diameter bore finishing, include: a split sleeve design which allows for independent size adjustment, separate adjusting nuts, two sleeves on the same mandrel and the improved bore concentricity — with the cylindricity of each bore being under two microns.

The medical segment is expected to be the fastest-growing application in micro injection moulding machine market between 2021 and 2026. The technological advancement in the medical industry is fueling the use of micro parts in its medical processes to enhance the overall procedure with better results for their patients. Intensive R&D is further increasing the demand for medical micro parts, thus, increasing the demand for micro injection moulding machine in medical application.

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When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

The Coro Drill 862 is ideal for making holes from 1.00 mm to 3.00 mm in diameter in all materials, when used with internal coolant. In addition to conventional drilling, the Coro Drill 862 supports a variety of other drilling activities, including cross holes, stack drilling and drilling convex and concave surfaces.

These data come from the annual World Machine Tool Survey conducted by Gardner Business Media (publisher of Modern Machine Shop). Each year the Survey ranks the world’s top countries in machine tool production, consumption, imports and exports. For the ranking, the Gardner Business Intelligence team takes reported or estimated machine tool economic data and adjusts for exchange rates and inflation which enables year-to-year comparisons in real dollars.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

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SSP’s commitment to adopting the latest machining technology benefits not only the business, but its employees as well.

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

As expected, world machine tool consumption followed a very similar pattern. There were bright spots, however, with three of the top 10 consumers posting gains: Italy grew its machine tool consumption by 11.7%, India by 30.3%, and Mexico by 11.5%.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

The MB45 series is designed to deliver the low cutting force benefits of positive inserts and the fracture resistance of negative inserts.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda:  An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

For micro-drilling operations Inovatools introduced its Inomed mills set, with a special focus on the medical sector. The programme makes tool selection quick and easy and opens up new options for high-precision milling in the micro range for diameters of between 0.1 mm and 20.0 mm. The company also develops and produces special tools for complex drilling and milling tasks with extreme precision and accuracy in the μ range. Thanks to the Special Tool Express Service, the manufacturer receives a quotation specially tailored to their requirements within just 24 hours. The solid carbide (SC) special mills and drills in dimensions from 0.1 mm to 32 mm, which are custom-made for individual requirements including edge preparation and PVD coating, can then be shipped within just one week.”

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

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Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

Mapal has also expanded its range of solid carbide drills for steel machining in order to offer the right tool for micro-machining operations. The Micro-Drill series for the diameter range from 1.0 to 2.9 mm with internal cooling allows users to drill at depths of 5xD, 8xD and 12xD. Four guiding chamfers ensure the best guiding properties. The tool experts have developed the geometry especially for the efficient and economical machining of very small bores in steel. According to the company, the flute shape with core tapering ensures ideal chip removal even with tough steel materials. Maximum performance and tool life are guaranteed thanks to a new combination of cutting materials and specially adapted micro-geometries.

The drills have been specially adapted to overcome challenges of micro drilling. For instance, much like macroscale applications, it’s critical to have quality coolant to effectively evacuate chips when performing deep-hole drilling with micro tools. Both the Coro Drill 462 and 862 can easily drill hole depths of up to nine times diameter (xD) when using external coolant, and a through-coolant option is also available for drilling diameters of 1.00 mm and above and hole depths of up to 16xD. Not only does the effective use of coolant help the tools to drill deeper holes, but it also extends the tools’ life and reduces the risk of chip jamming.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

Ceratizit USA announces it has appointed Carlos Garza as its business development leader for the oil and gas industry sector.

issues last year, machine tool production fell some 10% and consumption some 9% across the top 50 industrialized countries in 2022. Specifically, overall machine tool consumption decreased from $87.3 billion in 2021 to $79.5 billion in 2022 while production decreased from $92.1 billion in 2021 to $82.6 billion in 2022. Though the drop was significant, 2022 nonetheless was a solid year for the machine tool industry. According to AMT – The Association for Manufacturing Technology, 2022 was the third-best year on record for new orders for machine tools in the U.S.

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Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

The lack of skilled labor is also a broad-based issue and, as readers of Modern Machine Shop know all too well, particularly acute in the United States. That is creating demand for more sophisticated machine tools and automation to reduce the labor required to manufacture goods. While this class of equipment does represent a growing portion of the mix of manufacturing technologies, it is more expensive and takes more time to build. Though many of world’s major machine tool builders did see a modest downturn in 2022, average backlogs remain relatively high.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Of the top 10 machine-tool-producing countries, only India and Brazil posted year-over-year gains at relatively modest increases in real dollars (adjusted for currency exchange rates and inflation) over their 2021 levels. Expanding to the top 20 machine-tool-producing countries, Russia also reported modest gains. Of the top 10 machine tool producing countries, the U.S. saw the largest drop at about 24%.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda:  Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

Refined machines at EROWA are handling heavier loads, while its precision workholding enhances stability and rigidity.

30 to 40 tons clamping force is the largest type segment of the micro injection moulding machine market. APAC was the largest market for micro injection moulding machine in 2020, in terms of value. Factors such as growth in automotive sector and rising demand from medical application is driving the market, Markets and Markets states in its report “Micro Injection Molding Machine Market by Type (0-10 tons, 10-30 tons and 30-40 tons), Application (Medical, Automotive, Fiber Optics, Electronics), and Region (APAC, North America, Europe, MEA, South America) — Global Forecast to 2026”. According to the analysts, the global Micro Injection Moulding Machine Market size is projected to reach 609 million Dollars by 2026, at a CAGR of 9.8 percent from 381 million Dollars in 2021.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

There was little change in the order of the world’s top 10 machine tool producers and consumers from 2021. Leading the list of producers was China at $27.1 billion. According to a report issued by ISO in 2021, a little over three-quarters of Chinese production then was in CNC machines. Second place in 2022 machine tool production was a near tie between Japan ($10.5 B) and Germany ($10.3 B). They were followed by Italy ($6.9 B), the United States ($5.9 B), South Korea ($4.5 B), Taiwan ($3.9 B), Switzerland ($2.6 B), India ($1.4B) and Brazil (1.0 B). The world’s top exporters, in order, were Germany, Japan, China, Italy and Taiwan.

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The Diatool Top Speed Disc features a solid reamer body with multiple connections to produce tolerance stack up.

The Walter Titex DB133 drills feature a 140-degree point angle to ensure positive engagement in the pilot hole that is produced by DB131. (Source: Walter Tools)

The Asian economies are the fastest-growing countries for these special machines, with China being the largest market. Increasing domestic demand due to the rapid increase in manufacturing facilities and other commercial units is expected to continue driving the demand for micro injection moulding machine in the region. Increasing population and demand, accompanied by initiatives for new technologies and products, are projected to make this region a promising market. The growing population will have a significant impact on automotive and electronics industry in the region.

ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.

Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes.  All while engaging and interacting with peers through social and networking events! __PRESENT __PRESENT

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Manufactured from a super micro-grain carbide with a 30° helix, flat land and optimised geometry that demonstrates extreme resilience when machining challenging materials with very small tools, the V-Series is the right choice for machining with tool diameters as small as 0.1 mm.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

Inflation was another factor affecting the world manufacturing industry. According to the IMF, the global inflation rate was 8.8% in 2022, the highest level since 1982. This, in combination with the war in Ukraine, drove energy prices to the highest levels in years. Oil prices rose to $139 per barrel in March, the highest in more than a decade, and natural gas prices in Europe rose to a record high in December. All of these factors contributed to increasing delivery times and prices for machine tools, regardless of country.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

According to a recent market research report published by Markets and Markets, the Micro Injection Moulding Machine Market will be worth 609 million Dollars by 2026. The tools and moulds required for these processes have to be machined with specialised cutting tools that ensure accuracy down to the micron.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Naturally, we always handle your personal data responsibly. Any personal data we receive from you is processed in accordance with applicable data protection legislation. For detailed information please see our privacy policy.

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

China was also the world's number one consumer of machine tools at $27.4 billion. The United States came in second by a very large margin at $10.1 billion. They were followed by Italy ($5.7 B), Germany ($5.5 B), Japan ($4.0 B)South Korea (3.1 B), India ($2.8 B), Russia ($2.1 B), Mexico (2.0 B) and Taiwan ($1.8 B). China also remained the world’s top machine tool importer, followed by the US, Germany, Mexico and Italy.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

For countries that do not report total imports and exports, data from the International Trade Centre (ITC) are used. ITC data are also used to report imports and exports at the machine tool category level for all countries. Estimates are calculated for production when data are not provided. Imports and exports at the machine tool category level typically sum to numbers less than or equal to the corresponding totals reported. Differences are driven by reporting the top 5 rather than all 8 machine tool categories. In rare instances, imports and exports at the machine tool category level sum to numbers higher than the corresponding totals reported, likely a function of the machine tool category level data including parts and components that are not included in totals. It can also be an artifact of using different data sources.

With the shanks ground to an h4 finish on specialist grinding machines, customers can be assured of the quality of this new Union Tool series. This level of precision also improves machining performance when undertaking high-speed machining with high-end collets and shrink fit systems. The V-Series is offered in three variants, the VHLS, VHLRS and the VHSLB which identifies the square, radius and ball nosed options. The solid carbide V-Series end mills have been developed with Union Tool’s Hardmax coating technology to provide the perfect combination of hardness, durability and heat resistance for machining hard materials from 40HRc to around 65HRc. This hard-wearing coating makes the V-Series suitable for cutting a wide range of materials from carbon, alloy and pre-hardened steels through to hard steel, heat resistant alloys and much more.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

The RF100 Micro Diver Series is suitable for cutting materials up to 48HRC at depths up to 5XD. (Source: Gühring)

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

The tools and moulds that make micro injection moulding possible require precise cutting tools from specialised suppliers.

The new V-Series of square, radius and ball nose end mills from Union Tool is a complete line-up of high-quality precision end mills with 3 mm diameter shanks to cater for machine shops undertaking the challenges of small part machining.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

In addition to being off-the-shelf solid carbide tools, both the Coro Drill 462 and 862 are available for customisation. As part of the range, Sandvik Coromant has made it possible to configure the tools based on diameters, usable length, step-diameter length and shank diameter, for manufacturers who require a bespoke approach to micro drilling. Furthermore, customers have the option of purchasing the Coro Drill 862 with a polycrystalline diamond (PCD) vein cutting edge. PCD is up to 100 times more wear resistant than solid carbide. In addition, PCD tooling is more accurate and can produce tighter tolerances than solid carbide tools, Sandvik states. Therefore, customers seeking to drill micro-sized holes in notoriously difficult-to-machine materials, such as titanium, aluminum, glass and ceramics, should consider PCD.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Micro injection moulding machines are machines used for the manufacture of plastics components for shot weights of 1 to 0.1 grams with tolerances in the range of 10 to 100 microns. This moulding process permits the manufacture of complicated small geometries with maximum possible accuracy and precision. Part size is an obvious factor in determining micro moulding. Micro moulding produces a component or part that is: micro in size, micro in features, micro in tolerances. This process hinges on the precise and accurate manufacturing of moulds.

When it comes to precision micro-drilling, Walter has established a position of authority with its high-quality Supreme range of drills. The Tübingen-based company has introduced two new additions to extend the portfolio for end users.

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Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

In the field of carbide tools, Gühring has extended this series to the micromachining sector with the new RF100 Micro Diver. The new micro-precision milling range is a universal tool for every material and application. Providing plunging and milling in a single tool, the new RF100 Micro Diver permits extreme cutting values with very high cutting depths. Available in two variants, the 6808 and 6809, the RF100 Micro Diver features a symmetrical drilling face for stability when ramping and drilling, a new transition geometry to improve rigidity and an innovative flute form that further enhances rigidity and eliminates vibration.

For extremely small profiling applications and parts that demand the utmost precision, the 2-flute VHSLB range of ball nosed tools is available. This high-precision range of end mills is available with a ball nose from as small as R0.05 mm and extending through 0.1, 0.15, 0.2, 0.25, 0.3, 0.4, 0.5, 0.75, 1, and 1.5 mm. Except for the smallest R0.05 tool that has an effective flute length of 0.3 mm, every tool diameter in the VHSLB range is offered with a wide variety of effective cutting lengths to provide complete stability, strength and rigidity for the specific task at hand.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

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In a programme expansion, the internally cooled Walter Titex DB133 Supreme micro drills have become established for machining precision parts. Recent developments see the series has been expanded with the DB133 Supreme solid carbide micro drill in dimensions of 5, 8 and 12XD. The through coolant DB133 Supreme features an AlCrN coating. The 5XD offering has WJ30EL full flute length coating applied. However, the longer 8XD and 12XD drills are WJ30ER with the coating only applied to the point of the drill and not the entire flute length, which further aids chip evacuation in deeper holes.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

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In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

At the upcoming Metav trade fair in Düsseldorf, Zecha Hartmetall-Werkzeugfabrikation will put a special focus on micro-milling tools. At the Molding Area the company will be presenting precision tools for specific applications and modern materials. These include micro milling cutters, which, thanks to a new milling cutter design, are suitable for productive yet high-precision machining of a wide range of materials, alloy components and material hardnesses up to 70 HRC. With contouring accuracy levels down to 0.005 mm and concentricity accuracy down to 0.003 mm and below, the Peacock family of micro-milling cutters ensure precise component contouring. For Zecha application engineer Andreas Weck, the new micro families are distinguished above all by their new design which guarantees “tool and die industry users the finest surface finishes, high machining efficiency yet also optimum component contouring accuracy.”

The Walter Titex DB133 drills feature a 140° point angle to ensure positive engagement in the pilot hole that is produced by DB131. The DB133 Series starts at 0.7 mm diameter, and increases in 0.05 mm increments to the largest drill in the range, 1.984 mm. The overall flute length of the 0.7 mm diameter 5XD, 8XD and 12XD drills is 6 mm, 8 mm and 11 mm and 17 mm, 23 mm & 31 mm respectively for the largest 1.984 mm diameter 5XD, 8XD & 12XD drills. The entire programme is based upon a 3 mm diameter shank with all drills consisting of precision ground flutes and two coolant channels that maximise chip clearance and cooling performance.