Revolutionising surface quality: Kern Micro HD enables high-precision mould

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

Five years ago, the German company Schwäbische Werkzeugmaschinen (SW), which specializes in machine tools, established its first core component factory for machine tools in Yongchuan to enter the Western China market.

In 2023, the company's sales of core components alone surpassed 110 million yuan, solidifying a strategy of complete machine factories in the east and core components in the west.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

This agreement formally establishes the production base for Liebherr gear-cutting machines and automation systems in the Chongqing Yongchuan Comprehensive Bonded Zone.

Statistics show that German-funded enterprises Liebherr and SW machine tools experienced significant growth in production and sales during the first quarter after establishing themselves in the Sino-German Industrial Park. Compared to the same period last year, the output value rose by an average of 15%.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda:  Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

The Diatool Top Speed Disc features a solid reamer body with multiple connections to produce tolerance stack up.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

This simple change to a Swiss-type turning machine’s toolpath can dramatically improve its ability to manage chips.

Liebherr Company attributes the establishment in Yongchuan to two main factors: the growing demand for machine tools in China and the strategic opportunities presented by the Belt and Road Initiative and the New International Land-Sea Trade Corridor. They aim to expand into the Western China market and comprehensively enhance their business operations.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes.  All while engaging and interacting with peers through social and networking events! __PRESENT __PRESENT

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Refined machines at EROWA are handling heavier loads, while its precision workholding enhances stability and rigidity.

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

The Yongchuan production base of SW Chongqing Co., Ltd. (Photo/The Publicity Department of Yongchuan District)

“For our customers, this translates into possibilities to run the inserts at higher cutting speeds with GC1205 and increased tool life with GC1210. Additionally, it ensures consistent and predictable tool life while reaching the required surface integrity demands for critical aerospace components,” says Martin Saunders, global product application specialist for turning.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Upon the base completion, it will efficiently absorb advantageous European production capacity. Besides serving the Chinese market, products will also target Southeast Asia and the Japanese and Korean markets in the future.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

According to the Technical Director of SW Chongqing Co., Ltd., in 2023, the production value of the Yongchuan base reached 110 million yuan. Their order volume remained stable in the first quarter of this year, exceeding 60 million yuan. China has offered a vast market for German-funded enterprises.

The production base of Germany Liebherr in the Yongchuan district. (Photo/The Publicity Department of Yongchuan District)

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

As the Chinese market opens up and Chongqing's production cost advantages become more apparent, the company is in talks with Yongchuan District to expand its investment plans. Their plan involves establishing a bonded processing base for main spindles, tool magazines, and bed components within the Yongchuan Comprehensive Bonded Zone.

Chongqing - German Chancellor Olaf Scholz arrived in Chongqing on April 14 for a three-day visit to China. He said that Germany and Chongqing cooperate in technology and economy, such as the significant role German companies play in the local automotive sector.

Building upon their new base in Chongqing, their goal is to export to Germany and the United States, adhering to the standards of "better cost, higher efficiency, and superior quality."

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

There are several key features that can help in working with the high-level performance of HRSA materials. A hard, fine-grained substrate, PVD coating technology and optimized edge-line integrity provide increased flank wear and secondary notch wear resistance, improved edge-line security and reduced flaking.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Pairing automation with air-driven motors that push cutting tool speeds up to 65,000 RPM with no duty cycle can dramatically improve throughput and improve finishing.

Numerous German companies have established a presence in Chongqing, engaging with the Chinese market and collaborating with the local manufacturing industry to pursue high-quality development.

SSP’s commitment to adopting the latest machining technology benefits not only the business, but its employees as well.

Sandvik Coromant’s GC1205 and GC1210 physical vapor deposition (PVD) insert grades enable secure, high-precision turning of aged, nickel-based, heat-resistant superalloys (HRSA).

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

The Yongchuan Comprehensive Bonded Zone is advantageous in facilitating international trade and investment. This zone offers various incentives and policies to promote economic growth, including streamlined customs procedures, tax benefits, and infrastructure support.

The MB45 series is designed to deliver the low cutting force benefits of positive inserts and the fracture resistance of negative inserts.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Saunders adds, “The release of these two new grades offers the opportunity to increase cutting data while also prolonging tool life predominantly in last-stage machining and intermediate-stage machining of aerospace and medical components.”

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Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

High-end equipment manufacturing is crucial for industrial modernization, with CNC machine tools serving as the backbone of this sector.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Typical components the grades can machine include gas turbine discs, casings, blisks, spools, shafts and blades. These grades are also well suited for demanding applications such as power generation turbines and medical implants made of cobalt chrome. GC1205 is a finishing grade for machined surfaces in LSM and ISM applications. GC1210 is designed to perform in applications where more toughness is required, and is mainly used in ISM applications for nonmachined surfaces.

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda:  Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

The GC1205 and GC1210 PVD insert grades are designed to make surface requirements for aerospace engine components easier to achieve.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

The GC1205 and GC1210 insert grades are designed to make surface requirements for aerospace engine components easier to achieve. Together, they are said to cover a large application area during last-stage machining (LSM) and intermediate-stage machining (ISM).

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

Ceratizit USA announces it has appointed Carlos Garza as its business development leader for the oil and gas industry sector.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

This project, directly invested by Liebherr Machine Tools Headquarters from Germany, aims to establish the complete industrial chain of production, sales, and service for Liebherr Machine Tools in China. Leveraging the advantages of the Yongchuan Comprehensive Bonded Zone, future business operations, including bonded R&D, processing, testing, and maintenance, will also be conducted.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.

Currently, the sales volume of CNC machine tools in the Sino-German Industrial Park accounts for about one-third of the total sales volume in the city, establishing Yongchuan's favorable reputation as a destination for purchasing CNC machine tools.

The factory building at the Sino-German Industrial Park will expand to 12,000 square meters to accommodate the full range of Liebherr products manufactured in Yongchuan. Completion and operation are expected by September.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

During his visit, Scholz was deeply impressed by Chongqing's industrial urban development. This city is actively developing the "33618" modern manufacturing cluster system, upgrading the industrial structure, and striving to establish a nationally significant advanced manufacturing center.

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Forget “additive versus subtractive.” Machining and metal additive manufacturing are interconnected, and enhance the possibilities for one another. Here is a look at just some of the ways additive and machining interrelate right now.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

On February 1, the Yongchuan District People's Government finalized an agreement with Liebherr Gear Cutting Technology Co., Ltd., a subsidiary of the Fortune Global 500 company Liebherr Group based in Germany.

Internet illegal and undesirable information can be reported by calling this telephone number：+86-23-67158993

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda:  An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.