46/380X1/2TC - Bearing guided chamfer cutter 45 degrees - chamfer tool 45 degrees
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I normally build my own since almost everything I program for with regards to speeds and feeds is from memory. I will look up what the tool manufacture recommends and then plug them in if not sure where to start. I like the deflection and Horsepower information. That is how I make my decisions. I also consider what do I think a machine can handle along with the work holding and tooling. I do a lot shooting from the hip using years of experience to make my choices from. I would rather take a little longer doing something and know it is right and then work up than start off at insane land tearing a bunch of stuff up. Always can go faster if you're at a good starting point.
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Purchase HSMAdvisor from Edgar Gerfanov . You plug in your material, endmills specifications and then follow the recommendations from it and have a nice day. I purchased and have used this product personally for as long as it has been out. I have recommend it many customers and many of them seen the benefit of it and purchased it.
Purchase HSMAdvisor from Edgar Gerfanov . You plug in your material, endmills specifications and then follow the recommendations from it and have a nice day. I purchased and have used this product personally for as long as it has been out. I have recommend it many customers and many of them seen the benefit of it and purchased it.
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Yes normally starting with the speeds and feed listed are good starting point. Again I consider more than just the speeds and feeds being listed.
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When it comes to things like inconel or hard materials, a combination of HSMAdvisor and Gwizard is my go to. I honestly feel like HSM works and generates more accurate data than GWizard. Sometimes i will compare both and the numbers are wildly different, and in the end i usually choose HSM. Gwizard I use all the time for threading data though, if I can't remember exactly which tap drill to go with I will reference the software because it is basically the Machinist Handbook in a nice UI. So for that it is really nice, especially when programming lathe threads.
I normally build my own since almost everything I program for with regards to speeds and feeds is from memory. I will look up what the tool manufacture recommends and then plug them in if not sure where to start. I like the deflection and Horsepower information. That is how I make my decisions. I also consider what do I think a machine can handle along with the work holding and tooling. I do a lot shooting from the hip using years of experience to make my choices from. I would rather take a little longer doing something and know it is right and then work up than start off at insane land tearing a bunch of stuff up. Always can go faster if you're at a good starting point.
Ron, I use FSWizard (the stripped down HSMAdvisor) as a starting point, but I usually end up backing off most things. Do you find that their speeds and feeds usually end up pretty close to real world? Do you utilize the tool libraries in HSMAdvisor or do you usually end up using their already built in speeds and feeds?
Similar to Ron, I kinda know what surface footage and ipt to run based off of years of experience. I know my 1/2" finisher always runs around 1200sfm and .0025 ipt in aluminum. The tool has that data tied to it in the tool manager so I am not constantly changing that.
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I have predominantly used Dynamic Mill on Aluminum I have a project that is made out of 316 Stainless Steel. Looking for Suggestions on speeds and feeds I have a 3/16 & 1/8 carbide endmills will stay with my 12 % stepover total depth are .135 size of area 1" X .625"
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Another happy HSM Advisor user here. I also use the Helical Machining Advisor. Both are good, both have strengths and weaknesses.
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Purchase HSMAdvisor from Edgar Gerfanov . You plug in your material, endmills specifications and then follow the recommendations from it and have a nice day. I purchased and have used this product personally for as long as it has been out. I have recommend it many customers and many of them seen the benefit of it and purchased it.
Ron, I use FSWizard (the stripped down HSMAdvisor) as a starting point, but I usually end up backing off most things. Do you find that their speeds and feeds usually end up pretty close to real world? Do you utilize the tool libraries in HSMAdvisor or do you usually end up using their already built in speeds and feeds?
Another happy HSM Advisor user here. I also use the Helical Machining Advisor. Both are good, both have strengths and weaknesses.
Material: 7075-T6 Aluminum 150 HB Tool: 2.000 in 3FL Carbide nACo (nc-AlTiN)/(a-Si^3N^4) Indexed End Mill Speed: 12560.6 f/min / 24001.0RPM Feed: 0.0167 in 0.0500in/rev 1200.00 in/min Chip Thickness: 0.0167 in Reference Chip load: 0.0079 in Engagement: DOC=0.12 in WOC=1.20 in Effective Dia: 2.000 in Cross Section: 0.04 x Dia. Power: 54.0HP MRR: 180.00 in³ Torque: 11.82 ft-lb Max Torque: 523.33 ft-lb Cutting Force: 141.8 lb Deflection: 0.0000 in Max Deflection: 0.00125 in
Material: 7075-T6 Aluminum 150 HB Tool: 2.000 in 3FL Carbide nACo (nc-AlTiN)/(a-Si^3N^4) Indexed End Mill Speed: 12560.6 f/min / 24001.0RPM Feed: 0.0167 in 0.0500in/rev 1200.00 in/min Chip Thickness: 0.0167 in Reference Chip load: 0.0079 in Engagement: DOC=0.12 in WOC=1.20 in Effective Dia: 2.000 in Cross Section: 0.04 x Dia. Power: 54.0HP MRR: 180.00 in³ Torque: 11.82 ft-lb Max Torque: 523.33 ft-lb Cutting Force: 141.8 lb Deflection: 0.0000 in Max Deflection: 0.00125 in
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Example one project I did the HAM Advisor pretty much said I was 812% of recommended speed. I was onsite and was able to dial in the process. We were cutting 24000 rpms and 1200 ipm with a .125" step down dong a 1.2" step over on 2219-T7 Aluminum. That came out to 180 cubic inches a minute of metal removal. Machine was pulling 54hp to make the cut, but it handled it and we were throwing chips 35 to 40 feet from the machine. Crazy land yes, but one of those glad I was there to see it in person.
Yes normally starting with the speeds and feed listed are good starting point. Again I consider more than just the speeds and feeds being listed.
Example one project I did the HAM Advisor pretty much said I was 812% of recommended speed. I was onsite and was able to dial in the process. We were cutting 24000 rpms and 1200 ipm with a .125" step down dong a 1.2" step over on 2219-T7 Aluminum. That came out to 180 cubic inches a minute of metal removal. Machine was pulling 54hp to make the cut, but it handled it and we were throwing chips 35 to 40 feet from the machine. Crazy land yes, but one of those glad I was there to see it in person.