Recycled carbon fiber market

Recycled carbon fiber (rCF) provides a significant advantage over virgin carbon fiber, utilizing 96-99% less energy during its production. This reduction in energy consumption does not compromise the mechanical properties, which remain comparable to those of virgin materials. Additionally, Vartega's rCF can be tailored with custom sizing chemistries, enhancing surface adhesion to meet the specific requirements of various industries. By choosing rCF, companies not only benefit from high-performance materials but also contribute to environmental sustainability, making a positive impact on our planet.

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I believe that if you start by implementing these few recommendations it will not only put you on the path towards maximizing the performance of your machines, but will improve your tools performance and predictability as well as surface finish on your part and help extend the overall life of your machine tool. Happy Machining!

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If you are experiencing sudden chatter one of the first things I would do is to increase the rigidity of the tool assembly, this can be done by using the shortest tool possible for your application as well as using a toolholder with a tighter grip such as a shrink fit holder.  If the problem persists I would edit my program by reducing my depth of cut and ensuring that my step over matches the recommended parameters for the manufacturer. This will help reduce the force that feeds the chatter and may allow you to increase the feed rate to compensate for the metal removal rate you are losing by reducing the depth of cut. I would also look at using a better quality end mill as well as a balanced tool assembly which will aid in a more predictable chip thickness and will provide more stability during machining. Running a lower quality end mill in a unbalanced holder allows for inconsistent chip removal which is a recipe for disaster and can easily fuel the self-excited vibrations.

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There are 3 types of vibrations that take place during the metal cutting process. The first one is free vibration, this typically occurs in the initial engagement of a cutting tool or heavy engagement from an incorrect toolpath in which the structure of the machine vibrates. This issue can be taken care of by the damping properties in the cast structure of the machine tool, which will absorb and normalize these vibrations.  The second is forced vibrations, these are vibrations caused from unbalanced tool assemblies, exiting and entering the workpiece or even transferred vibrations from other machines. All of these are pretty easy fixes and can be controlled easily. The last and most unpredictable type of vibration is called self-excited vibrations or “chatter”, this vibration occurs between the cutting tool and workpiece during machining and is the hardest and most unpredictable type of vibration to control.

Using the data tables and the milling formulas below, you can calculate the speeds and feeds of any carbide end mills and diamond end mills.

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Vartega recycled carbon fiber (rCF) is a sustainable lower cost alternative to virgin CF for thermoplastic compounding and thermoset applications. We source reclaimed carbon fiber from post-industrial dry fiber and prepreg scrap sources, maintaining the same mechanical properties as traditional chopped carbon and can be used as drop in replacements for many leading virgin CF fibers on the market today. Custom sizing solutions are available to ensure optimal bonding with most types of thermoplastics such as PETG, PA, PC, PU, PP, and Epoxy.

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Have you ever wondered why you sometimes experience sudden chatter during machining operations? Most of us, including myself would just simply go over to the machine, turn down the good ol’ feeds and speeds nob until the chatter was at a tolerable level, then get back to whatever it was we were doing. This has been an acceptable practice for many years, and has resulted in the inability to maximize your machines performance. But in order to maximize the performance of your machine we must have a better understand of what is causing this unwanted chatter.

Chatter as defined is “the undesirable vibration in a mechanism”. This undesirable vibration during machining operations can be unpredictable and the consequences can be very costly.  Some of these consequences include; poor surface finish, pre-mature tool wear and unacceptable accuracy, not to mention the excessive noise, potential machine tool damage, and increased cost of tooling and machining time. So to better troubleshoot we must understand the different types of vibrations and what is causing it.

Choose from our selection of carbide square end mills, high-speed steel square end mills, ball end mills, and more. In stock and ready to ship.

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There are a number of ways to troubleshoot chatter issues without investing in those expensive vibration analysis softwares or wasting valuable machining time by experimenting with stability diagrams. I don't want to go into further detail with these methods because I would like to focus on some of the things that you can do in your shop right now to reduce the unpredictability of chatter.

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Let’s focus on the more unpredictable self-excited chatter. Every spindle, toolholder and tool has a set of frequencies at which it naturally wants to vibrate. Each tool has a specific set of feeds and speeds that will match one of its natural frequencies and the result will be a smooth cut with minimal chatter.  Finding the right set of parameters for each tool assembly may take some experimentation but the result will be the ability to maximize the performance of your machine tool. So, what are some of the things that you can do to troubleshoot that pesky chattering in your shop?

Vartega EasyFeed Bundle technology is designed to enhance rCF processing and ensuring compatibility with a wide variety of polymers, fibers, fillers, and processing methods. This versatility allows for improved efficiency while ensuring that both mechanical and chemical specifications are met. Whether you are looking to optimize performance or streamline production, our bundles are tailored to support a wide range of applications in the industry.

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