Plastic machining is a manufacturing technique that is key to modern industry, particularly in the automotive, aerospace, electronics and medical sectors. Unlike metals, plastics offer unrivalled lightness,

Stainless steel can be used to create machined parts of exceptional quality, as it is a metal alloy that offers an ideal combination of precision and strength. It is available in a variety of grades, meaning professionals can select an appropriate type of stainless steel according to the specific requirements of their industry.

The main families of stainless steel include austenitic, ferritic, martensitic, duplex and precipitation-hardened (PH) stainless steel. Each alloy contains variations in its chemical composition, which affects its mechanical properties and resistance to corrosion.

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In addition, stainless steel has a high resistance to elevated temperatures, which means it can be welded and yet remain suitable for use in situations where it will be exposed to extreme temperatures.

Also, its relatively low malleability can make the machining process more difficult than for metals with higher elasticity.

Stainless steel is used in a variety of industrial sectors, including medical, aerospace, food and beverage, and shipbuilding. Machined stainless steel parts for medical use are widely used to make surgical instruments and orthopedic implants, as this material is biocompatible, malleable and resists stress and corrosion.

Milling is one of the most popular machining techniques overall, and is often used when working with stainless steel. This method is recognized for being excellent for industrial machinery design, which involves high levels of complexity and precision. In the world of stainless steel machining, milling occupies a prominent place, as it makes it possible to meet strict requirements related to both quality and durability.

However, working with stainless steel also poses many challenges, as it has unique properties that set it apart from other metals.

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Stainless steel is the name for a family of an iron-based alloys, composed of 50% iron, at least 10.5% chromium and less than 1.2% carbon. This composition gives it several unique properties.

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One of the most notable characteristics of stainless steel is its high resistance to corrosion, which makes it a preferred choice for applications in contexts where there is a high likelihood of this type of wear, such as the chemical and food industries.

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Selecting the right tools is key to creating high-quality, precise stainless steel parts. The machining equipment itself must also be made from high-quality materials in order to withstand the thermal and mechanical stresses associated with machining stainless steel.

Since 1951, Consolidated Toledo Drill — presents our current tools in the product catalog in downloadable sections, along with troubleshooting of high speed steel drill bits and high speed steel taps, feed and speed for both drills and taps and drill bit terminology and information on our growing company.

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In this article, our industrial machining experts introduce you to stainless steel machining, and explain how to overcome the challenges of machining this metal using the right knowledge and techniques.

Similarly, stainless steel is also used in the aerospace sector to make critical components and mechanical parts, including turbines and fuselage structures. It is highly valued for being lightweight, weldable and machinable.

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Machining stainless steel presents unique challenges, due to both its composition and its unique physical properties. For example, stainless steel tends to generate more heat during processing, which can lead to the deformation of parts or premature wear of tools.

AISI 304L is one of the most popular grades of stainless steel, prized for its versatility and resistance to corrosion. It is widely used o create structural components, and in food processing equipment, storage tanks and cookware.

There are several families of stainless steel, each with unique characteristics. Each type is more or less suited to different types of heat treatment for specific applications.

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In the field of materials processing, stainless steel machining stands out as a prime method for making a wide variety of industrial parts.

Bronze machining is a technique that is revolutionizing the automotive, marine and electronics industries. Bronze is a copper-based alloy made primarily of copper and tin that offers

Cast iron machining is widely used in the industrial sector in the manufacture of machined parts and mechanical components, and in machine tooling. Cast iron is a

Straight Flute Hand Tap is the most common style tap this versatile tap can be used for hand tapping or general machine tapping.

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In addition, professional machinists must adjust all parameters, including cutting speed, depth of passage and feed, to optimize performance and extend tool life.

Machine turning stainless steel is the ideal method for manufacturing precise cylindrical parts, such as shafts and pins, which are central components in many mechanical and industrial applications.

Drilling is used to create precisely sized holes in stainless steel parts. Drilling is used to manufacture components that will require assembly via bolting or riveting, and components that need spaces for fluids or cables to pass through them.

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AISI 316L or low-carbon 316 stainless steel offers even higher resistance to corrosion than 304L stainless steel because it contains molybdenum. This grade is commonly used in highly corrosive and saline environments such as are common in the chemical and marine industries.

High speed steel (HSS) is a form of tool steel; high speed steel bits are hard, and much more resistant to heat than high carbon steel. They can be used to drill metal, hardwood, and most other materials at greater cutting speeds than carbon steel bits, and have largely replaced carbon steels. HSS Magnum™ Super Premium Drill Bits - Consolidated Toledo Drill a drill with its thin web will penetrate the work hardening stainless fast enough to continually cut beneath the chip which is hardening from deformation. This means the drill is cutting softer steel. The cobalt drill, with its thick web, cannot be fed at a fast enough rate to cut beneath the area which is hardening. As a result the cobalt drill is continually drilling into hardened steel. Stainless Steel Work Hardening vs. Free Machining — Work hardening grades of stainless are the 300 series with the exception of 303, which is free machining. Free machining grades include the 400 series in addition to type 303. A quick way to identify work hardening vs free machining stainless is to observe the chip formation. Work hardening chips break up during the drilling process, while free machining chips are long and stringy.

Stainless steel machining can be carried out using different techniques, including milling, turning, screw machining and drilling. Each method has advantages and disadvantages in terms of accuracy, speed, and cost.

Since the composition of stainless steel can vary, its characteristics can vary as well, including its mechanical properties and level of resistance to corrosion. Nickel enhances the physical properties of stainless steel, while titanium and molybdenum increase its strength and resistance to corrosion.