The insert shape and size should be selected according to the type of machining and the CNC machine. Cutting inserts come in many shapes, such as squares, diamonds, triangles, and circle. The shape and size of the insert affect the machining quality and life of the insert.

Therefore, understanding cutting insert designations is key to proper insert selection. A typical CNC shop may use thousands of cutting inserts per year. An operator may use many cutting inserts daily without considering the complex science behind them.

Turning inserts are one of the most versatile types of cutting inserts. They are used in various turning processes, such as:

Cutting insert designations are essential for their proper selection in a specific cutting process. These markings follow the ISO standard and contain information on the insert's shape, dimensions, type, and cutting angles. For example, the designation "CNMG 120408" says that the inserts have a diamond shape, 80 degrees of angle, a diameter of 12.7 mm, and a thickness of 4.76 mm.

When you're choosing a cutting insert, you need to remember that not everything about it is immediately apparent. Without testing an insert on the job, it's hard to tell which is good and which is not. Choosing a cheap insert just because it looks similar to another may increase machining costs in the future. If you're unsure what type of tile to choose, it's a good idea to consult specialists in this tool. There are also some basic rules to help you narrow down your choice. Most manufacturers give their tiles numbers that tell you about their properties. To find the tiles you need, start by analyzing the catalog. Finally, if your tile isn't cutting as it should, there are some things you can look at to find a solution to the problem. Looking at the edge of the wafer through a magnifying glass may reveal the cause of the faulty cutting. If you notice that the edge is heavily worn or a bit bent, it's a sign that the tile is too soft, and you should choose a harder one. If, on the other hand, the edge of the insert is missing pieces, you should probably choose an insert that is less hard but more flexible. With the above information, you can make decisions that will improve the efficiency of your machining process and reduce its cost.

Insert nomenclaturechart

1) EMR series end mills: model like: EMRC-32-5R35-150L／200L／300L with round blades, Mitsubishi R4 (RPMW0802), R5 (RPMW1003MO), R6 (RPMW1204MO);

The selection of cutting inserts is a critical factor in determining the success of any cutting process. When selecting a cutting insert, consider factors such as:

Cutting inserts are divided into different types. This division specifically relates to the material they are made, its shape, dimensions, and applications. The most common are turning inserts, groove-turning inserts, inserts for cutting hard materials, and thread-turning inserts. In addition, cutting inserts are available in many colors, which helps identify them.

TurninginsertIdentification chart

International standards for selecting cutting inserts in CNC (computer-controlled machining machines) are important to ensure optimal, safe, and efficient cutting operations. ISO (International Organization for Standardization) defines such standards.ISO codes for cutting inserts to help identify their shape, angle, size, etc. Choosing the right cutting insert is crucial to the efficiency of the CNC machining process, and understanding and following ISO international standards can help optimize the process. An ISO code can have up to twelve symbols. The first seven are mandatory. The eighth and ninth are additional information that can be added if needed. Additional information about the manufacturer begins from the tenth to the twelfth symbol. These are added to the ISO code with a special character.

Cutting insert geometry is crucial to the quality and efficiency of the cutting process. Cutting insert geometry takes into account such aspects as:

ISO turninginsert nomenclature

The next step is to identify the material to be machined. Different materials, such as steel, aluminum, titanium, or plastics, have different properties and require the right cutting inserts.

Groove-turning inserts are specially designed for making precise grooves on workpieces. Their special geometry allows this cutting operation to be performed with precision.

3) 300R/400R right-angle high-speed end mills, model like: 300RC16-16-160L matched with Mitsubishi or KORLOY R0.8 Carbide inserts (AP＊T1135, AP＊T1604)

In CNC machining, cutting inserts are one of the key elements that determine the efficiency and precision of the process. Learning about the different types of inserts, their uses, and specifications is essential for any CNC machine operator. Take a look at the following guide to help develop this topic.

2) TRS series end mills: model like: TRSC16-4R16-200L for Hitachi round blade: R4 (RDMT0802) R5 (RDMT10T3) R6 (RDMT1204)

In CNC (Computer Numerical Control), there are many cutting inserts, each with its specific application in machining different materials. Below are some common types:

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ANSIinsert nomenclature

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The scope of main products included turning tools and milling tools, Carbide End Mills, Carbide burrs, Carbide Drills & milling cutter, carbide inserts and ER collets, chucks, AOMT insert.

It is worth remembering that the selection of the right cutting insert depends on the machined material type, cutting speed, depth of cut, and other factors. A suitably qualified CNC operator or metalworking engineer can advise on the best type of cutting insert for a particular job.

Choosing the right cutting insert is crucial for optimal CNC machining performance. Cutting inserts, despite their small size, have a huge impact on the quality of the final product, machining speed, and tool life. So what should you pay special attention to?

ISOinsertgrade chart

ISOinsert nomenclaturepdf

The insert material is one of the most important factors to consider. Cutting inserts can be made of various materials, such as carbide, ceramic, polycrystalline diamond (PCD). The choice of insert material should depend on the workpiece material and performance requirements.

The International Organization for Standardization (ISO) has developed standards for classifying cutting inserts. The ISO standard for cutting inserts helps operators understand insert characteristics such as shape, size, clamping, material properties, and coating. We wrote more about this above.

4) UEX series high-speed right-angle precision milling cutter: Model like: UEXC20-20-150L Hitachi blade: APET120204, ADET160308

When discussing the geometry of a cutting insert, most toolmakers immediately focus on macro-geometry or the physical shape of the insert. However, more and more attention is being paid to a fast-growing area of research, namely optimizing the micro-geometry of an insert's cutting edge. At the macro level, insert geometry optimization mainly focuses on creating the most effective shape for chip control. Different insert shapes and angles can produce the best results for breaking and removing chips from the cutting area depending on the workpiece material and machining method. Designing and optimizing insert macro geometries is already a fairly advanced area of technology, well mastered by most major cutting tool manufacturers. In practice, however, it is only in recent years that technology has advanced to the point where microscopic insert geometry can be controlled. Using advanced machining techniques, it is possible to create round, oval, or beveled cutting edges on the cutting surface of an insert and even introduce fine chamfers or grooves. Through various innovative technologies, it is possible to smooth and accurately measure the blade at the microscopic level, significantly improving the life and stability of the blade machining. Further technological advances can be expected to further develop this field and bring even more significant results.

6) AJX high-feed high-speed milling cutter: Model like: AJXC25-25-150L Mitsubishi blade : JOMT06* *, JOMT08* *, JDMT09* *／12* *／14* *

We have large stock for carbide inserts which could be suitable for famous brands like korloy, Mitsubishi, Sumitomo, Dijet, Kyocera, SECO, Sandvik, ISCAR, Teagutec .

​We are manufacturer for producing aomt insert which is used in any suitable face milling cutter and end mill cutter like( APX3000 ) and AOMT123604/08 inserts are mainly used in milling machine .

Milling insertspecification

What do they mean in practice? The seven mandatory symbols tell about the shape of the tile, the angle of inclination, and other basic characteristics of the tile. Each symbol is a letter or number that uniquely identifies a particular insert. Special tables according to DIN4983 show what each letter in the code means. Additional information about the manufacturer is written after a special character. Depending on the company, these can tell you about the edge width, edge angle, cutting material, or chip breaker shape. You can find more detailed information regarding each ISO -> here.

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For hard materials such as stainless steel, titanium, and superalloys, the cutting inserts have special coatings and geometries that help reduce cutting forces and increase tool life.

Carbideinsertidentification chart PDF

5) AJU over-center drilling and milling arbor, model like: AJUC16-16-200L Hitachi large and one small blade: CCMT060204/CPMT080204/CPMT090308, etc.

Multi-tool cutting tools are made of carbide. They are used for processing various metals and alloys. The material they are made is durable and resistant to high temperatures. They are often coated with additional layers to increase their performance and durability. The types of these tools depend on the shape (e.g., square, triangular) and are available in different sizes (according to ISO standards). Depending on needs, they can be reversed to utilize all cutting edges. When they are CVD coated, they are used for milling, turning steel in difficult conditions (NTP - 35), or machining gray cast iron (NTK - 25). PVD-coated inserts are used for notching classic and stainless steel (N-435) or machining these steels and surface-hardened materials (N-250).

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Multi-edge inserts are special cutting inserts with more than one cutting edge on a single insert. Multi-point inserts can be used in the following ways:

The coating of a cutting insert can improve its performance and durability. There are different types of coatings, such as TiN (titanium nitride), TiCN (titanium nitride carbide), or Al2O3 (aluminum oxide). These coatings increase the insert's hardness and improve wear and temperature resistance.

Even after your initial insert selection, you should analyze its use in practice. CNC machining is a process of continuous improvement and optimization. Run tests, collect data, and adjust your choice based on results. You may find that different inserts are best for the different applications or machining conditions you perform.

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We are manufacturer for producing aomt insert which is used in any suitable face milling cutter and end mill cutter like( APX3000 ) and AOMT123604/08 inserts are mainly used in milling machine .

CNMG120404-LP UE6110 CNMG120404-MP UE6110 CNMG120404-MA UE6010 CNMG120408-SW UE6110 CNMG120408-MP UE6110 CNMG120408-MA UE6010 CNMG120412-MP UE6110 CNMG120412-RP UE6110 CNMG120412-MA UE6110 DNMG150604-LP UE6110 DNMG150604-MA UE6110 DNMG150604-MH UE6110 DNMG150608-LP UE6110 DNMG150608-MA UE6110 DNMG150608-MS UE6110 TNMG160404-LP UE6110 TNMG160404-MP UE6110 TNMG160404-MA UE6110 TNMG160408-LP UE6110 TNMG160408-MP UE6110 TNMG160408-MA UE6110 VNMG160404-MP UE6110 VNMG160404-MA UE6110 VNMG160404-MS UE6110 VNMG160408-MP UE6110 VNMG160408-MA UE6020 VNMG160408-MS UE6110 SNMG120408-MA UE6020 SNMG120408-MH UE6110 SNMG120408-RP MC6025 WNMG080404-LP UE6110 WNMG080404-MA UE6020 WNMG080404-MS UE6110 WNMG080408-MP UE6020 WNMG080408-MA UE6110 WNMG080408-MS UE6110 WNMG080412-MP UE6020 WNMG080412-MA UE6020 WNMG080412-RP UE6110 CCMT060204-LP UE6110 CCMT060204 UE6110 CCMT060208-LP UE6110 CCMT060208 NX2525 CCMT09T304-LP UE6110 CCMT09T304-MP MC6025 CCMT09T304 UE6020 CCMT09T308-LP UE6110 CCMT09T308-MP MC6025 CCMT09T308 UE6020 CCMT120404-MP UE6110 CCMT120404 UE6110 CCMT120408-MP UE6110 CCMT120408-MV UE6020 CCMT120408 UE6020 DCMT11T304-MV UE6110 DCMT11T308 UE6020 SCMT120408 UE6110 TCMT090204 UE6020 TCMT16T304 UE6110 TCMT16T308-MP UE6110 VCMT160404 UE6110

Many cutting tool companies offer technical support and advice on cutting insert selection. Don't be afraid to take advantage of these resources. Experts from these companies have in-depth knowledge of their products and can help you make the best choice.

The first step in insert selection is to understand the machining process. Will you be milling, turning, drilling, or doing another type of machining? Each of these processes requires a different type of cutting insert . Let's take a closer look at some of them:

1. For steel/stainless steel/Aluminum processing 2. Excellent wear resistance and breakage resistance 3. Professional inspection and high precision 4. High precison, easy replacement, general use