Titanium cuttingprocess

Nuestro objetivo es servir a la industria del mecanizado como una fuente completa y confiable de información técnica. Nos intentamos de ser el destino preferido de referencia para los profesionales del sector de mecanizado , que buscan fuente de información, conocimiento y experiencia. Únete a nosotros en esta emocionante aventura! Más información

This will give you an approximation of your tool life, which can help you to find the best tooling for your job. For most titanium machining the tooling of choice is coated carbide as this combines long tool life with quality results.

HSS got its name because it was designed to cut at very high speeds. It is the most highly alloyed tool steel and usually contains tungsten, chromium and vanadium, but this can vary by supplier. High-speed steel tools can be used to machine titanium but they wear quickly and any shop working with high throughput will lose money on the changover costs.

Titanium cuttingmachine

KYOCERA SGS Precision Tools Europe Ltd. 10 Ashville Way, Wokingham, Berkshire, RG41 2PL United Kingdom

Titanium CuttingBoard

Understanding which tools to use is an important part of any business that machines titanium. If you buy tooling made from the wrong material it could wear too quickly, which means more wasted changover time and a higher overall tool cost. The challenge is to find the right tooling for the right price. To do this, you must first understand the materials most commonly used in tool making. The majority of tooling breaks down into four categories, which are high-speed steels (HSS), cast alloys, carbides and ceramics.

¿Desea llegar al público técnico del sector del mecanizado? ¡No busque más! Contamos con una enorme audiencia de profesionales, y nuestra inigualable segmentación granular garantiza que su mensaje se transmita exactamente en el lugar adecuado. Más información

To find out which tooling is best for your job, try using the Taylor tool life equation. This can be written as V(T)to the Nth power=C Where V is the cutting speed in meters per minute, T is the tool life in minutes, C is the cutting speed for a tool life of one minute and N is the Taylor exponent. This formula is used by businesses around the world to calculate which tool and tooling material best meets their needs. It is also a quick way to rule out materials that are not suitable for your purposes.

Calculator’s CategoriesAdvancedGeneral MachiningMillingTurningThreadingUnit ConversionsCarbide GradesAdditional CalculatorsADVANCED CALCULATORSSpeeDoctorAdvancedSpeed & Feed CalculatorThreaDoctorAdvancedThread CalculatorMILLING CALCULATORSBasic Milling CalculatorsOnline calculators for Basic Milling formulasChip Thinning CalculatorRadial and Axial Chip Thinning Calculators.Formulas and explanations for different cases.Chip Load CalculatorGet Chip Load recommendations per Raw Material and Milling cutter Diameter.Cut Depth OptimizerCalculate the Optimal Depth of Cut forvibration-free milling.Thread MillingCNC Gcode GeneratorCNC Gcode Program for all the main controllers configured with dozens of parametersBall Nose Surface FinishGet the surface finish based on the cutter’s diameter and the stepover. Or the stepover for a required surface qualityTURNING CALCULATORSBasic Turning CalculatorsOnline calculators for Basic Turning formulasISO InsertsCalculatorOnline calculator Descriptions, Dimensions, and TolerancesSurface Finish CalculatorOnline calculators and charts for Turning Surface RoughnessFacingFacing, Parting Off & Grooving Cycle Time CalculatorThread TurningCNC Gcode GeneratorCNC Gcode Program for all the main controllers configured with dozens of parametersKnurlingCalculatorOnline calculator for diameters and cutting conditions for KnurlingTHREADING CALCULATORSThreaDoctorBasic dimensions, Limits for all Classes, Cutting data for all the main thread familiesThread MillingCNC Gcode GeneratorCNC Gcode Program for all the main controllers configured with dozens of parametersThread TurningCNC Gcode GeneratorCNC Gcode Program for all the main controllers configured with dozens of parametersTap Drill SizeOnline Tap Drill Size Calculator (Based on Thread Depth)Coating ThicknessGet the dimensions needed before coating to get a good thread after itGENERAL MACHINING CALCULATORSMetal Removal RateCalculatorMRR Calculators and formulas for Milling, Turning, and DrillingMachining PowerCalculatorCutting Power Calculators and formulas. for Milling, Turning, Drilling, and GroovingUNIT CONVERSION CALCULATORSHardness ConverterGrade Comparison Tool. Find out the difference between the two grades and get our Compatibility ScoreRa to RzConvert Surface Finish from Ra to Rz and from Rz to RaInch Decimal/FractionConverts inch values between fractional and decimal notations.SFM to RPMConvert Surface Feed per Minute to Spindle Speed (RPM)Imperial to MetricConvert Machining terms(Cutting speed, feedrate, etc.) from Inch to mm unitsMetric to ImperialConvert Machining terms(Cutting speed, feedrate, etc.) from metric to Inch unitsRPM to SFMConvert Surface Feed per Minute to Spindle Speed (RPM)CARBIDE GRADES CALCULATORSGrades WizardThe Machining Doctor’s unique algorithm will list the best grade from each brand for a given application!Grades ConverterGet a list of the closest alternative grade from all other brands, with our Compatibility Score for each one.Grades ComparerGrade Comparison Tool. Find out the difference between the two grades and get our Compatibility ScoreAdditional CalculatorsEngineering Tolerances & FitsOnline Tolerances and Fits Calculator (ISO 286)Drilling CalculatorsOnline calculators for Drilling formulasTrue Position CalculatorTrue Position Calculator and FormulasSine Bar CalculatorSine Bar Calculator and FormulasBolt Hole CircleSine Bar Calculator and Formulas

Titanium cuttingtool

Cast cobalt alloys combine cobalt, chromium and tungsten to provide a tool with good wear resistance. Unfortunately, they have lacklustre hardness at around 60 Rc. This is simply not hard enough for machining titanium but it can still be used for some softer metals.

Ceramics are chemically inert, which makes them perfect for machining highly reactive metals. Ceramics are also very heat resistant and hard, which means they can be used at high speeds. The only problem with ceramics is their fragility. Ceramics are vulnerable to thermal and mechanical shock, and many experts considered them unpredictable under unfavourable conditions.

This is the most common material used when machining titanium. It is incredibly hard over a wide range of temperatures, has high thermal conductivity and has a high modulus of elasticity. Carbide tooling can usually be broken down into two groups. These are tungsten carbide and titanium carbide. Carbide tools come in a wide range of grades and are often used when machining titanium. Most carbide tools will be coated to help improve tool life and disperse heat. Carbide is the preferred tooling material for SGS end mills. We use it in conjunction with specialist coatings to provide the best quality tooling.