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A number of other applications for nickel alloys involve the unique physical properties of special-purpose nickel-base or high-nickel alloys. These include:

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Nickel-copper alloys have been found to possess excellent corrosion resistance in reducing chemical environments and in sea water, where they deliver excellent service in nuclear submarines and various surface vessels. By changing the various proportions of nickel and copper in the alloy, a whole series of alloys with different electrical resistivities and Curie points can be created. Some nickel-copper alloys of commercial importance include: Alloy 400 (66% Ni, 33% Cu), Alloy R-405, Alloy K-500.

The addition of cobalt to the nickel-iron matrix produces alloys with a low coefficient of expansion, a constant modulus of elasticity, and high strength.

Heat-Resistant Applications. Nickel-base alloys are used in many applications where they are subjected to harsh environments at high temperatures. Nickel-chromium alloys or alloys that contain more than about 15% Cr are used to provide both oxidation and carburization resistance at temperatures exceeding 760°C.

These materials are characterized by high density, offering magnetic and electronic property capabilities. They also offer excellent corrosion resistance to reducing environments, along with reasonable thermal transfer characteristics. Some nickels of commercial importance include: Nickel 200, Nickel 201, Nickel 205, Nickel 270 and 290, Permanickel Alloy 300, Duranickel Alloy 301.

Nickel in elemental form or alloyed with other metals and materials has made significant contributions to our present-day society and promises to continue to supply materials for an even more demanding future.

Soft Magnetic Alloys. Two broad classes of magnetically soft materials have been developed in the Fe-Ni system. The high-nickel alloys (about 79% Ni with 4 to 5% Mo; bal Fe) have high initial permeability and low saturation induction.

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Electrical Resistance Alloys. Several alloy systems based on nickel or containing high nickel contents are used in instruments and control equipment to measure and regulate electrical characteristics (resistance alloys) or are used in furnaces and appliances to generate heat (heating alloys).

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The nickel-chromium and nickel-chromium-iron series of alloys led the way to higher strength and resistance to elevated temperatures. Today they also form the basis for both commercial and military power systems. Two of the earliest developed Ni-Cr and Ni-Cr-Fe alloys were:

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Nickel is a versatile element and will alloy with most metals. Complete solid solubility exists between nickel and copper. Wide solubility ranges between iron, chromium, and nickel make possible many alloy combinations.

Commercially Pure and Low-Alloy Nickels. Nickel is supplied to the producers of nickel alloys in powder, pellets, or anode forms. This has led to a whole series ofalloy modifications, with controlled compositions having nickel contents ranging from about 94% to virtually 100%.

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Elliott Tool Technologies strives to be the industry’s leading supplier of “Quality specialty tools for an ‘I need it yesterday’ world.” As the original tube tool company since 1892, you can rely on Elliott to provide a quality product that you can be confident in using time after time. Elliott’s team is committed to providing exceptional customer service, on-time shipping, superior tool life, and reliable stock availability.

DAYTON, OH – December 5, 2023 – Over the past several decades, Elliott Tool Technologies and Monaghan Tooling Group have partnered together to provide quality precision metal finishing tools for burnishing, mechanical joining, and internal recessing in a variety of applications. Elliott has provided engineering expertise and manufacturing of these tools with Monaghan providing the sales, application, and marketing support for customers. We are pleased to announce that Elliott and Monaghan have made a mutual decision to transition the sales and marketing process and fully integrate it into Elliott Tool Technologies, effective January 1, 2024. Elliott has and will continue to provide the quality engineering and manufacturing you’ve come to expect, and will now be providing the sales, application, and customer support. Prior to January 1, 2024, please continue to send sales enquiries to Monaghan.

Nickel and nickel alloys are used for a wide variety of applications, the majority of which involve corrosion resistance and/or heat resistance. Some of these include:

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Iron-36% Ni alloy (Invar) has the lowest expansion of the Fe-Ni alloys and maintains nearly constant dimensions during normal variations in atmospheric temperature.

Corrosion Resistance. Nickel-base alloys offer excellent corrosion resistance to a wide range of corrosive media. However, as with all types of corrosion, many factors influence the rate of attack. The corrosive media itself is the most important factor governing corrosion of a particular metal.

The 900 alloy series offers very unusual characteristics and properties. Alloys 903, 907, and 909 were all designed to provide high strength and low coefficient of thermal expansion for applications up to 650 °C.

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Nickel has been used in alloys that date back to the dawn of civilization. Chemical analysis of artifacts has shown that weapons, tools, and coins contain nickel in varying amounts.

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JLC Electromet Pvt. Ltd. is one of the world's leading manufacturers of Nickel and Nickel based Specialty Alloys in wire, rod, strip and ribbon forms. An ISO:9001 certified nickel alloy manufacturer in India who is vertically integrated and supplying to over 50 countries. Critical Application alloys for Welding, Heating, Thermocouple & Automotive.

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JLC Electromet Pvt. Ltd. is one of the world's leading manufacturers of Nickel and Nickel based Specialty Alloys in wire, rod, strip and ribbon forms. An ISO:9001 certified nickel alloy manufacturer in India who is vertically integrated and supplying to over 50 countries. Critical Application alloys for Welding, Heating, Thermocouple & Automotive.

Soft Magnetic Alloys. The nickel-iron alloys also offer an interesting set of magnetic permeability properties, which have played an important part in switchgear and for direct current (dc) motor and generator designs.

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Shape Memory Alloys.Metallic materials that demonstrate the ability to return to their previously defined shape when subjected to the appropriate heating schedule are referred to as shape memory alloys. Nickel-titanium alloys (50Ni-50Ti) are one of the few commercially important shape memory alloys.

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Low-Expansion Alloys Nickel was found to have a profound effect on the thermal expansion of iron. Alloys can be designed to have a very low thermal expansion or display uniform and predictable expansion over certain temperature ranges.

Controlled-expansion alloys include alloys in both the Fe-Ni-Cr and Fe-Ni-Co series. Some alloys of commercial importance include:

The commercial forms of nickel and nickel-base alloys are fully austenitic and are used/selected mainly for their resistance to high temperature and aqueous corrosion.

Nickel-lron Low-Expansion Alloys. This series of alloys plays a very important role in both the lamp industry and electronics, where glass-to-metal seals in encapsulated components are important. The nickel alloys are chosen for a variety of reasons.

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Monaghan’s commitment to quality and customer service has laid a strong foundation for us to build upon. Elliott is grateful for their contributions, and you can trust that our dedicated team will work diligently to ensure a seamless transition.

Iron-Nickel-Chromium Alloys. This series of alloys has also found extensive use in the high-temperature petrochemical environments, where sulfur-containing feedstocks (naphtha and heavy oils) are cracked into component distillate parts. Not only were they resistant to chloride-ion stress-corrosion cracking, but they also offered resistance to polythionic acid cracking. Some alloys of commercial importance include:

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WIDIA turning tools offer a comprehensive range of solutions for various turning applications. From grooving and cut-off operations to threading tasks.

Welding Alloys. Welding products for nickel alloys have similar compositions to the base metals, although additions of aluminum, titanium, magnesium, and other elements are made to the filler metals and welding electrodes to ensure proper deoxidation of the molten weld pool and to over-come any hot-short cracking and malleability problems.

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