Cast Iron / ISO K - iron milling
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Navarrete is talking about Iscar’s HELITURN line of tangentially clamped turning tools. As he explains, these offer greater stability in the pocket, not only improving tool life and surface quality but also significantly increasing the tool’s metal removal capabilities. “It also provides much better predictability, an attribute that’s particularly relevant to shops that wish to run lights-out,” he says.
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To search for a word on any web page in Google Chrome is a fairly easy process. There are a couple of quick steps involved and then boom, you can use the tool to find whatever you want.
For example, the search function will put “1 of 10” on the right side of the search box. This tells you how many times the term was found.
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A good place to start is by learning the ISO 1832 standard, which, according to the International Organization for Standardization, “establishes a code for the designation of the usual types of indexable inserts for cutting tools in hard cutting materials or any other cutting materials, in order to simplify orders and specifications for such inserts.”
Trochoidal turning (also known by the trade names Dynamic Turning and VoluTurn) can be done with ISO-standard round inserts, but it’s more effective when the insert has a rail interface for graduated indexing, as with the company’s CoroTurn 107 RCMT.
“Proper insert selection depends on many factors,” says John Winter, a turning product specialist at Sandvik Coromant. “Workpiece material and geometry are high on the list, but choosing an insert with adequate edge line security for the operation—a tool that can handle interrupted cuts, for instance—is equally important.”
“If we see that a shop can enjoy a 20 percent improvement in either tool life or productivity, we’re happy to present that to them in a written pre-sales test report and then prove it to them on the production floor,” Navarrete says. “Return on investment is generally quite fast when adopting a new tooling technology like this, with some customers saving tens or even hundreds of thousands of dollars. It’s pretty much a no-brainer.”
Launch the Google Chrome browser and navigate to the webpage that you want to use the “Find” tool for. You can go to any web address, as the tool works wherever you are. Allow the page fully load before moving to the next step.
“There’s a lot to consider during insert selection,” says Robert Keilmann, marketing portfolio manager at the company. “ISO turning tools are suitable for a great many applications, but given the huge variety of parts and materials in this landscape, not to mention the evolution of CNC machine tools, we’ve found it necessary to develop turning tools that provide effective chip formation and extended tool life on lower-horsepower machinery. Our FIX8 line does exactly that.”
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Ready for a quick ISO introduction? Pick up a “typical” box of turning inserts—some CNMG432 roughers, for example, or VPGR331 profiling tools—and follow along:
The find tool that Chrome offers is a unique tool that will allow you to easily find certain search terms and keywords on web pages. You may need to search a huge article for research and you want to be able to search for a word on that page from the browser window. The find tool in Chrome allows for this.
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That’s it. Now you know how to search for any term or phrase you want on any web page. Just use the Google Chrome Find tool.
That was a very abbreviated tour through the ISO 1832 standard, now on its sixth edition and spanning 24 pages. You’ll find it a helpful starting point on your road to insert selection.
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Peruse a supplier’s tooling catalog or website and you’ll quickly find an overwhelming variety of indexable tooling. Profiling tools, groovers and threaders, boring inserts, indexable and modular drills, cutoff tools—there’s no shortage of high-quality turning tools out there, all designed to make lathe turning operations more profitable and part quality more consistent.
For most turning operations, though, indexable carbide tools make machine setups both faster and easier while significantly reducing the downtime associated with tool changes. Which still leaves one problem: deciding which insert is right for the job.
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“We’re also seeing great success with our PrimeTurning offering, which uses a similar chip-thinning strategy, as well as the eight-sided CoroTurn 800,” Winter says. “Yes, these solutions require some changes to your turning strategy but are well worth the time investment for shops that are working with difficult materials or looking for ways to leapfrog their competition.”
Hitting a home run might require thinking outside the ISO box, he says. “If you’re striving for consistent 15 percent to 25 percent increases in productivity, you should look at changing your whole process. Using trochoidal toolpaths during roughing operations is one such approach.”
Google Chrome is the most popular Internet browser out there. The browser is full of great tools to use when you are surfing around the web. One of these excellent tools is the Google Find tool that is part of the browser. This specific tool will help you find specific words or phrases on a web page you are visiting.
“The flip side of the FIX8 is that you can take much heavier cuts than with a WNMG- or CNMG-style rougher, and do so even on lighter-duty machines,” he says. “And since you have eight cutting edges to work with, the cost per part is generally lower as well.”
Kip Hanson is a freelance writer and manufacturing consultant. Hanson, who is the proprietor of KAHMCO LLC, has more than 40 years experience in manufacturing, machine tools, fabrication and ERP systems. In addition, Hanson is a contributing editor at Manufacturing Engineering, Shop Metalworking Technology and others. He has been writing about manufacturing technology since 1998.
Furthermore, you can also search for how many references of your word or term is on a web page or within an article. All of this combined can also help you better understand how certain search terms are used on a page.
By the time machine shops and manufacturers realize it’s time to play catch-up with technological trends, it may already be too late. Experts say the rapid advances in today’s industry make continuous innovation a business imperative. Here’s what you need to know.
If you need to locate something on a page fairly quickly, then the “Find” tool is exactly what you need. The Google Chrome browser allows you to easily use their tool to find terms on web pages without difficulty.
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“That’s one of the reasons why we’ve begun marking our inserts with QR codes, which allow the user to scan the code with a smartphone and pull up the product page showing the correct cutting parameters for the material you’re currently turning,” McCord says. “They also provide traceability back to the manufacturing process in case of a problem and make it easier to dispense individual inserts from a vending machine. As with many of our customers, Seco Tools is very focused on continuous improvement, and this is just one more example of that.”
In this search box type in the word or phrase that you want to search for on the web page. You can press “Enter” after typing but it isn’t necessary. Google Chrome will automatically search for the term.
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Like Winter, he encourages shops to explore alternative toolpaths, with ISO inserts or otherwise. He also notes that recent innovations in toolholding can bring significant results.
“Our 3D-printed Jetstream coolant clamps deliver cutting fluid to the correct location for different turning applications like heavy roughing, roughing and finishing,” he says. “They can also be used with our Steadyline brand of modular boring bars, which have an internal dampening mechanism to eliminate chatter, improve surface finish and increase productivity.”
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Keeping an assortment of brazed carbide tool bits and solid carbide rounds in the tool crib is probably a good idea. You never know when you may need to hand-grind a special tool for an oddly shaped part or hard-to-reach area.
The tool is one of the most useful things Google offers. Let’s take a look at how you can quickly and easily use the find tool in Chrome to search out keywords and phrases.
For instance, using the tool on a high ranking web page or article will allow you to see how they used certain keywords. You will be able to break it down and see how many instances a keyword phrase was used, how often it is used, and where it is used within the page or article.
Indexable tools make machine setups faster and easier while significantly reducing the downtime associated with tool changes, but choosing the best insert can be tricky. Here’s what you need to know.
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But considering that a new toolholder and box of inserts sell for a few hundred bucks or so, it’s a small price to pay for the potential benefits.
Winter and the other experts are happy to help customers decode the ISO standard and find the optimal insert for a given application, but as Winter points out, even the perfect grade, shape and coating will often bring only small gains.
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While choosing the right turning insert and toolholding system is critical, so is proper process development, says Seco Tools Indexable Product Specialist Jay McCord. Too often, shops don’t follow the manufacturer’s feed and speed recommendations and fail to use a scientific approach to troubleshooting, including documenting one change at a time.
It should also be noted that you can use a keyboard shortcut to bring the “Find” tool in Chrome up immediately. Here are the keyboard commands for the shortcut option:
There’s just one caveat, though, and it applies to each of the proprietary solutions described here and elsewhere: Machine shops must invest in new toolholders, followed by reprogramming and process optimization.
Unfortunately, you’ll also find it chock-full of exceptions. In their ongoing effort to address the machining world’s ever-evolving landscape, cutting tool manufacturers continue to develop novel, often proprietary solutions that don’t fit neatly into any standardized set of guidelines.
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“One of the drawbacks of ISO standard tools is that they typically rely on a top clamp, eccentric screw or some combination of the two to hold the insert in place,” says Robert Navarrete, national product specialist for parting, grooving and turning. “Yet these can allow a microscopic amount of insert lift, leading to vibration and reduced tool life. A dovetail-style geometry and on-edge clamping system eliminate this by taking pressure off the screw and redirecting it into the pocket.”
Once the browser is launched and you are on the page you want to use the “Find” tool for, click on the three-dot menu that is located on the top right of the open browser window. A dropdown menu will appear and from there select the “Find” option.
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Note: If you have never used the Google Chrome Find tool before, then nothing will be typed into it. However, if you have, then you will have to delete the word or phrase that is currently typed in.
Digital gauges may be gaining the upper hand in a decades-long competition with analog metrology equipment. Here’s what you need to know to select the type that will work best for your shop.
Iscar USA, a member of the IMC Group, is another cutting tool manufacturer pursuing continuous improvement opportunities for its customers, which is why the company isn’t afraid of setting aside the ISO 1832 standard when it makes sense.
Sandvik Coromant is not alone. Abhay Chaubal, product manager for the Americas at Seco Tools, is quick to point out that the company’s MF2 chipbreaker and RCMT insert solve the all-too-common chip control problem encountered when using round inserts.