The WhizThread tooling system can take use of the world renowned WhizFix tool holder system, which enables the operator to index the insert in the machine without taking out the tool holder.

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Have you heard the term HEM, high-efficiency machining, or high-speed machining thrown around and not sure what it is? Well in this article I will be explaining what it is, how it works, and why you should use it.

High-temperature, heat-resistant alloys of nickel and cobalt are often used where high surface stability, particularly creep resistance, is required. The most ...

High-Efficiency Machining or High-Speed Machining is a machining methodology that focuses on extremely fast but light, low-pressure cuts. The result is an overall increase in the material removal rate. The milling technique is used where the radial depth of cut (RDOC) is less than 30% (usually 5-10%) of diameter and axial depth of cut (ADOC) is as deep as the tool or parts allow. Using the entire length of cut (LOC) if possible.

Thru coolant helps to achieve faster speeds and feeds as well as consistent and extended tool life. ... How to Set-up a RobbJack solid carbide slitting saw, arbor ...

Our experience in the marketplace has given us a wide knowledge of all special geometries that are needed. Therefore we are very happy to make special forms, since we are a very flexible company and our production is set up for us to make special inserts easily. As this is a new release we will be designing many more different standard threading inserts. Contact your local distributor to make sure we update with your specific geometries first.

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By calculating the actual chip thickness, we can increase the feed rate to achieve desired chip thickness. Check out our diagrams below for more information.

Material Hardness Testing ; Stainless Steel. Stainless Steel 17-4PH | 1.4542 | X5CrNiCuNb16-4. As machined. Heat treated. <365 (solution annealed). 400 to 500 ( ...

All WhizThread thread turning inserts have four sharp, fully ground cutting edges. The threading turning inserts all have a positive cutting rake ensuring the best chip control possible when threading. The combination of a high positive cutting rake and a ground cutting edge makes the WhizThread inserts useful for most types of material and applications. All inserts are developed for maximum stability and performance. The carbide allows the insert to have a very sharp, but still strong edge. This makes the threading inserts suitable for materials which are difficult to machine, such as Titanium and Super Alloys. The combination of the best grades of carbide, the most suitable geometries and sharp cutting edges will ensure you getting the best tooling possible for your threading applications.

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High-efficiency/high-speed machining works based on lowering heat generated in the tool. A small radial depth of cut (RDOC) results in a small angle of engagement. The end mill cutting edges spend less time in cut, resulting in less heat buildup. This allows for much higher SFM. When using HEM, you also can use radial chip thinning (RCT).

The WhizThread inserts and toolholders are designed to give the insert the most stable position. The resulting clamping force is diagonally through the insert and toolholder. This forces the insert back into the toolholder’s pocket and maximizes support. This unique system with its solid clamping will produce a better product and have longer tool life than any other tooling setup. The tool holders are very suitable for Swiss Type Automatic Lathes. Tool holders for threading inserts are available from 8 mm to 1 inch square shafts.

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Sandvik Coromant 5724408 T-Max® P Turning Insert, ANSI Code: CNMG 432-MR 2025, CNMG Insert, Material Grade: M, 432 Insert, Rhombic Shape, 12 Seat, Negative Rake ...

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Tap and Die Set

WhizCut has been looking for a long time to improve the industry standard lay down thread turning inserts with three cutting edges. As specialists of small part machining we have developed a stand up insert. This enables us to design a threading insert with four cutting edges with increased performance. We have developed the threading inserts in geometries mostly common in Swiss type automatic lathes and use a carbide grade which has shown great performance in these sizes.

Toolholders are also available in a WhizHip version with high pressure coolant through. With WhizHip it is possible to run high pressure coolant through the tool holder. The coolant is automatically aimed at the insert at a perfect angle for optimal cooling of the insert cutting edge and greater control of the developing chips. The WhizHip toolholders use a 1/8” NPT connection to connect the coolant from the machine. There is therefore no need to invest in any special gang plate.

You should use high-efficiency/high-speed machining because it results in increased metal removal rates, reduced cycle time, increased tool life, and much more.

Cobalt is suitable for stronger metal drilling, such as Hardened Steel, Stainless Steel, Cast Iron, Bronze and Titanium as well as being well suited for ...