It is important to determine your priorities when selecting end mills, as there are many ways to improve your overall costs. Our Good-Better-Best strategy allows us to dial in the best option from our deep selection of end mills.

When you have a new job, and before you go to the old faithful 4-flute end mill you have been using for many years, we would like you to ask yourself a few questions:

HP tooling is specifically designed to optimize performance and productivity in demanding machining applications. These tools are engineered with advanced materials, specialized coatings, and precision geometries that enhance their durability, tool life, and cutting performance.

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We at Triumph Tool work with our customers every day on all of these issues and more. This is the value you receive free of cost when doing business with us.

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The Speed and Feed chart is meant to act as a general guide, your results can and often will vary greatly from job to job.

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When you partner with Triumph Tool, you will work with a tenured technical representative that has the knowledge, expertise, and a wide range of tooling solutions available to find the perfect high-performance solid carbide end mill for your specific application.

It could be that you have many components to make, or very few, but the components require a great deal of metal removal. Maybe your component is very expensive, and you can’t afford any quality issues or scrap. Cycle time savings are often important, and you measure your cost per piece versus the sticker price of the tool.

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HP tooling have come a long way with the way tool grinders have improved. One of the biggest issues for tool performance is harmonics that occur when you elevate your spindle RPM’s. To combat this, tool companies have designed tools using variable flute pitch and variable helix angle.

Switching to a high-performance solid carbide end mill can easily improve these variables. If you are using a generic end mill, chances are, there is plenty of room for improvement in these areas and therefore, can lead to saving in annual spend when investing in the correct tooling. Contact Triumph Tool today to help find you the optimal solution for your specific application.

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We just touched on a few of the variables to consider when thinking about HP end mills but there are many more that our team consider before selecting the best tool. There may be instances in your applications that our experts can find inefficiencies that may seem redundant on the surface, but could improve your production rate significantly. Triumph Tool’s team thinks outside the box with our solutions. This can tremendously increase your company’s productivity and reduce annual spending.

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Specific geometry, edge prep and coating is applied to the end mill to improve the overall performance you will achieve, for example:

Have you considered using a 7-flute or more for semi-finish or finish applications? When you consider this as an option, it opens some of the following benefits:

As mentioned, there are more than a few factors to consider when deciding on what end mill to choose. Let’s look at some key characteristics that differentiate high-performance (HP) versus general-purpose (GP) tooling.

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As mentioned above, non-ferrous typically best performs with a 2- or 3-flute on the end mill. When it comes to ferrous materials, you have many more options. Most companies have adopted a 5-flute end mill as their go-to for roughing and finishing versus the long-standing 4-flute end mill. In many cases, by using different programming strategies and HEM (High Efficiency Machining) or Dynamic milling techniques, you can increase your flute count.