CNC Aluminum Machining | Custom Aluminum Parts - cnc machine for aluminum

2024-07-16 13:05:08

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ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

In this case, new controllers for two coordinate measuring machines — one 26 years old — with new programming software offers the possibility to enable multisensor inspection of critical, turned aerospace components.

The machine tool's rigidity influences chatter and therefore the cutting data. A machine tool's accuracy and repeatability directly impact tolerance specifications. The amount of power available on the machine is also directly related to production performance.

Also in the cut, a secondary shear zone forms along the face of the cutting tool. This is where the chip actually slides up the face of the cutter. The friction in this area of the cut can raise temperatures to 1,2000 C.

User-friendly inspection software for CNC machining centers was shown at IMTS 2024 monitoring measurements between and after machining while performing SPC based on recorded measurement values.

PMTS 2023: The InchMax Series includes 2- and 4-flute square end mills which feature Union Tools’ UT coating and its standard Super Micro Grain carbide and tolerances.

Hurco’s TM8MYi slant-bed lathe comes equipped with a Renishaw swing-down tool setter and a bi-directional, servo-driven live tool.

Rotary transfer machines remain well-suited for high-volume production, but are now more accommodating to smaller batch sizes.

Production Machining’s October 2024 technology showcase includes some of the latest technology from Ceratizit, Kennametal, Mate Precision Techologies, Horn and Mazak.

Now representing six brands in North America, Platinum Tooling offers tooling and related accessories for a range of machine tool types, including CNC mills, lathes and Swiss-types.

Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

There are basically two types of steel—carbon and alloy. In general, steel is classified as carbon when its manganese, silicon and sulfur contents are within specified maximum percentages. With the exception of deoxidizers, there are no other intentionally added alloying elements. Alloy steel covers pretty much everything else including stainless and tool steels.

This new vertical turning center with measurement and robotic automation processes is able to produce vehicle ball joint ball pins in 7 seconds.

A multispindle platform designed to combine the high production speed of a cam-driven machine with the precision and repeatability of CNC also includes technology to speed set ups for new jobs.

The Production Machining media brand covers advanced new technology, practices and processes in the manufacture of precision machined parts in high volumes. About Us

As a result, it has become increasingly important for PM evolve its audience development strategy and learn as much as possible about who is accessing our content, what content they are accessing and how they are accessing it.

Can increasing productivity and reducing carbon emissions go hand-in-hand? For its high-volume machining customers, Sandvik Coromant offers a tool for data collection and comparison to aid sustainability-minded process decisions.

+50% to 80% : .26/.35 S + Pb or Bi + Te or Se +40% to 60%: .26/.35 S + Pb or Bi or Te or Se or Ca +30% to 50%: .26/.35 Sor .08/.13 S + Pb or Bi or Te or Se or Ca +20% to 30%: .08/.13 S or .15/.30 Pb or .08/.15 Bi or Ca +10% to 15%: .06/.08 S or Ca Base Steel Machinability

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Production Machining’s September 2024 technology showcase includes some of the latest technology from Expand Machinery, Paperless Parts, Monaghan Tooling Group, Walter USA and more.

Increasingly, shops are demanding better and better consistency from one batch of bar to the next. As shops automate processing for parts with an eye toward unattended or lightly attended operations, eliminated variability in the material is critical to successfully running "lights-out" operations.

Spanning 113,500 square feet, the facility will centralize the company’s storage and distribution, as well as enhance operational efficiency.

According to Ispat Inland, leaded steel is still the overwhelming choice for designers specifying material to be manufactured. However, designers are generally not faced with the disposal restrictions that machine shops must include in the quote.

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Today's competitive manufacturing environment dictates that shops that are going to flourish need to understand each machining variable and its impact on the process. The bottom line is that using good raw material up front is probably the most critical selection that a shop makes in setting up a job.

This new vertical turning center with measurement and robotic automation processes is able to produce vehicle ball joint ball pins in 7 seconds.

A key service provided by steel suppliers is dimensional accuracy of the bar. After the bar is cold drawn, it can be turned, ground or polished to a tight tolerance. As shops try to gain productivity by unattended operation, having the OD of one batch of bar identical in size to the next eliminates the need of intervention for adjustments to the workholding and rough turning operations and reduces size as a material variable.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

Various methodologies paired with online tools can help small to mid-sized manufacturers determine how to predict and calculate the potential economic benefits of robotic equipment for their specific needs.

Because steel is produced as a liquid and because there are numerous elements suspended in that fluid, how they are distributed in the solid material you're cutting affects how smoothly and consistently this chip formation process occurs. Think, for example, if the cutter is merrily traversing a workpiece and hits an inclusion of very hard carbide, the yield of the material will change dramatically. It could possibly break the edge off the tool. For steelmakers, achieving heat-to-heat consistency, which reduces "surprises" in the cut, is the ongoing technological challenge.

Production Machining’s June 2024 technology showcase includes some of the latest technology from Siemens, Ceratizit, Walter, Kennametal and more.

Production Machining’s September 2024 technology showcase includes some of the latest technology from Expand Machinery, Paperless Parts, Monaghan Tooling Group, Walter USA and more.

Join this webinar and discover how to overcome multi-channel mill-turn and Swiss CAM programming challenges using SolidCAM, with amazing machine simulation and customized post-processors tailored for your mill-turn and Swiss CNCs. Darrin Bryant, SolidCAM’s applications engineer, will highlight how to utilize SolidCAM's CAM software to enhance your CNC manufacturing and demonstrate how to optimally set up your projects for guaranteed success. Agenda: Major benefits of SolidCAM's single window integration and full associativity in Solidworks Embracing the future of increasingly complex CNC machines—including five-axis, Multi-Channel Mill-Turn and Swiss CNCs Exclusive features of SolidCAM's iMachining that provides much shorter cycle times and superior tool life Using iMachining Technology Wizard takes the guesswork out of defining cutting conditions and automatically provides optimal feeds and speeds while considering stock materials, cutting tools and CNC machine properties Using SolidCAM’s Toolkit to easily create customized precision project setups Highlighting the advantages of multiple verification options in SolidCAM Utilizing SolidCAM’s operations sequence manager to simplify synchronized part creation with fewer steps and higher success

Because manufacturability is a key factor in part design, shops often have the opportunity to influence equivalent material substitutions. Understanding how materials such as steel are made and modified to different performance criteria can help shops make more informed recommendations about machinability that can possibly save money for both parties.

Different formulations in the manufacture of steel bar provide different machinability characteristics in the machine tool. By understanding some of the basic metallurgy behind free machining steel, shops can make better recommendations to customers or designers about specifying the right steel for the job, with an eye toward efficient manufacturability.

Precision Machined Products Association's mission is to progressively lead members to sustainable success with reliable and relevant information, resources, advocacy, and networking opportunities. More information for the conference to come.

PMTS 2023: This tool management solution with Optik software is designed to help shops increase production output and decrease human error.

This 2023 Emerging Leader developed a product in response to a call for help from Yamaha that was a huge hit in the snowmobile industry when it hit the market in 2010. In fact, it is now a common product that most snowmobile OEMs have implemented.

We thank you for your continued interest in and support of PM and welcome any questions you might have about the brand’s new content gating strategy.

Production Machining’s October 2024 technology showcase includes some of the latest technology from Ceratizit, Kennametal, Mate Precision Techologies, Horn and Mazak.

MicroCare offers alternatives and expertise for replacing 3M Novec vapor degreasing fluids which are being discontinued, including fluoropolymers, fluorinated fluids and PFAS-based additive products.

Here are some tips for choosing, maintaining and customizing a granite solution that will best meet your shop’s particular inspection needs.

Founded in 2001, PMTS reconvenes in April 2025 to celebrate its 13th biennial event for precision machining pros. Mark your calendar now and plan to join the precision machined parts community when we once again gather in person to share challenges and insights, see new technology solutions and learn about process innovations – everything you need to take back and immediately put to use in your own shop. __PRESENT

I recently learned about a 153-year-old manufacturer that has produced billions upon billions of precision, metal pins which started another business making one-off wooden baseball bats. (Like I asked it to do for me and you’ll see at this year’s Precision Machining Technology Show). Here I explain why it’s worth the time to read that article.

Here’s a look at how steelmakers continue to come up with ways of changing the basic recipe to deliver performance characteristics you need.

Once the material is selected, the rest of the process parameters fall into place. Cutting data, for example, is determined by the kind of material a shop is running. Speed, feed and depth of cut for various operations on the workpiece blank are calculated based on the material. Cut data is also the production rate target as it determines cycle time.

We are doing this because the ways PM’s audience finds and accesses our content is changing. Google’s search algorithms, increasingly, make it difficult to connect PM’s content with the people who might make use of it. On top of that, generative AI like ChatGPT is serving up PM content to internet users without attributing that content to PM.

Steel mills such as Ispat Inland manufacture hot rolled steel to various formulations that conform to SAE and AISI engineering specifications. This material is then shipped to cold finishers around the country where it is processed further, generally cold drawn, into the bars that are eventually delivered to shops.

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

This parts cleaning company is elevating its efforts to become a technical cleanliness expert, which presents an exciting, yet sometimes arduous, journey. The ongoing education of the team as well as significant investments in equipment and processes attribute to this shop’s success.

Marubeni Citizen-Cincom’s tooling and accessory workshop at IMTS 2024 offered a chance to learn more about ancillary devices that can boost machining efficiency and capability.

The machine tool, cutting tools and machining fluids all play critical roles in the metalcutting process. However, it's the material being cut that determines how the machine tool is set for speeds and feeds, the geometry and type of the cutting tools, and the formulation of the metalworking fluid. Material calls the process tune.

Well that of course is not the way it is, and truly, it's a good thing we have choices. Engineered materials, designed to give predictable performances, are arguably key variables in the manufacture of precision turned parts. One company that knows the connectivity among various metalcutting parameters is Ispat Inland Bar Products (East Chicago, Indiana).

These spindles available on Tschudin CNC centerless grinders are designed to minimize the heat transfer factor while optimizing dimensional stability and material removal rate.

For example, machinability tests can consist of tool life, surface finish, cutting temperature, power consumption and cuttability (in this the rate of penetration of a drill under constant feed is measured). Because machining consists of so many variables, it's very difficult measure to "machinability" overall.

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New part programming developments continue to be added to the Tri-County Technical College curriculum and solutions for Swiss-type lathes might soon be included.

Ecoclean’s Acoustic Performance Measurement (APM) system provides in-line measurement of ultrasonic frequency and power in fully automated immersion cleaning systems on a batch-by-batch basis or at defined time intervals, such as once a shift, day or week.

Identifying and preventing these manufacturing sins will reduce or eliminate unnecessary waste, improve efficiency and productivity as well as protect profitability and cash flow.

As he progressed to CNC Swiss lead and later to his current position as CNC Swiss production supervisor, Darrin Baker helped the Swiss department at Liberty Precision double its productivity, according to his nominator.

The construction of a machining process starts with the material selection. For steel, the basic criteria include its composition, microstructure, physical and mechanical properties, and geometry.

The benefits of adding lead to steel are many. In the cut, lead acts as a lubricant between the cutting tool and the workpiece, resulting in longer tool life. This lubricity reduces friction in the secondary shear zone as the chip slides over the face of the cutter. It also helps create more manageable chip configurations by helping the chip to curl and break rather than string out into birds' nests.

At EMO 2023 in Hannover, Germany, FANUC presented an automated manufacturing cell simulating the complete production and measurement of aluminum electric vehicle (EV) inverter cases.

Lead has a melting point around 621º F—well below steel. As heat builds in the cut, the lead is able to leech out of the steel and lubricate the cutter/part interface. This reduces the heat generated in all three shear zones and leads to longer tool life and the possibility of increased speeds and feeds.

These spindles available on Tschudin CNC centerless grinders are designed to minimize the heat transfer factor while optimizing dimensional stability and material removal rate.

Production Machining’s September 2024 technology showcase includes some of the latest technology from Expand Machinery, Paperless Parts, Monaghan Tooling Group, Walter USA and more.

Machine tools capable of performing multiple functions and machining parts to completion are becoming the standard rather than the exception. Incorporating automation into these systems allows for extended periods of operation without the need for operator intervention.

The SLV901 and SLV803 solvents are formulated to maintain cleaning efficacy while providing a safe, environmentally friendly alternative to processes that use PFAS and HFCs.

ENGRAVING 1/32 DIA, 2 FLUTE SOLID CARBIDE BALLNOSE ENDMILL, 1/16 LOC, 1/8 SHANK, 1.5 OAL UNCOATED. LakeShore endmills are made from the highest quality micro grain carbide to deliver the performance of the big name endmills at a little guy price. 30 degree helix help maximize production in a wide range of materials. An excellent general purpose ballnose endmill made in the USA. Diameter Flute Length Shank Diameter Overall Length 1/32 1/16 1/8 1.5

Steelmaking, then, is the process of refining pig iron, as well as iron and steel scrap, to remove unwanted elements from the mix and to add measured amounts of elements that produce desirable properties for various performance specifications.

Verisurf will offer complete metrology solutions that combine its model-based inspection and measurement software, training and live technical support with Hexagon CMMs.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

The expanded partnership now includes advanced production metrology systems, covering contour, roughness and form instruments, as well as advanced optical metrology systems.

Marubeni Citizen-Cincom’s tooling and accessory workshop offers a chance to learn more about ancillary devices that can boost machining efficiency and capability.

Finally the cutting fluid is a machining variable that must be part of the systemized approach to the machining process. Shops must look at the type of coolant needed for an application, its flow, concentration, temperature and viscosity.

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Most of the engineering characteristics for steel are well known and documented. SAE standards and AISI standards are easily accessible to designers for specifying the correct steel formula for a given application.

SolidCAM aims to align its product development and customer engagement strategies to address the evolving needs and challenges of the manufacturing industry.

OnLogic is partnering with AI development and implementation specialists to help companies use AI-powered solutions, aiming to drive real business value.

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The degree of deoxidation in a heat can affect some of the properties of the steel. To what degree a given heat of steel is deoxidized and how that affects machinability for your application are good questions to ask your supplier.

These charts show various elements that act as machinability enhancers and detractors to base steel. Elements that are added for deoxidation and common strengtheners have a negative effect on machinability. The second column shows the percentage machinability increases when various elements and combinations are added to the base steel.

The Metalnox line of solvent products are designed to improve reliability and increase the ease of cleaning in vacuum and vapor degreasing processes.

Over the past year, Mike Gresen has led his team through the process of opening a new Benchmark Electronics location without interrupting supply to customers and within the company budget, shutting down production for only three business days.

The intersection of a cutting tool and workpiece material is a violent and very hot place. A cutting tool is designed to attack a material in a way that lifts a chip. The energy that is put into the cutter, feed and speed is output in the form of heat. The more energy that is put into the cut, the more heat is produced.

Individual elements of the machining process such as machine tools, tooling and even CAD/CAM software play a role in overall machine shop sustainability. Observing the entire process especially when it comes to their influences on energy usage is key.

The cutter itself also impacts cycle time. The type of tools, material, geometry and coating are critical process variables. Another cutter selection factor is the condition of the machine tool on which it will run.

The free-machining properties between bismuth and lead are similar because the two elements behave alike in the melt. Both are insoluble in steel and give lubrication in the cut. Bismuth actually distributes better in the melt than lead. It has a slightly lower melting temperature, 520º F. Bismuth has the environmental advantage over lead of not being toxic. Use of bismuth as a lead substitute in steel is proprietary to Ispat Inland.

Recent testing has shown that thread rolling can be more economical than thread cutting when producing 4,000 parts or more. A newly created calculator can help you to determine which might be the better option for your threading applications.

Participants who pass the program quizzes earn a certificate of successful completion, as well as 4 hours of continuing education credit from Sam Houston State University.

Chips are actually cut from the material slightly ahead of the tool. This area is referred to as the primary shear zone. It's where the pressure and forces are sufficient to create plastic deformation, which allows the material to yield to the cutter.

Unleaded gas and unleaded paint are part of a campaign to get lead out of circulation. Likewise, unleaded steel is being used increasingly by screw machine shops as environmental expenses associated with disposal of chips with lead become more burdensome.

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PMTS 2023: The Mazak Syncrex series comes in four bar capacities, ranging from 20 to 38 mm, and is available in 7-, 8- and 9-axis configurations as well as a 9-axis model with full B-axis contouring.

In some ways, life in a metalcutting shop would be much simpler if there were only one choice for each kind of material. Think about it: You order and stock steel, brass and aluminum . . . period. All process parameters could be optimized around these limited choices.

Superb critical thinking, top-notch leadership skills and a passion for building a strong team are a few of the common traits held by this year’s five Production Machining Emerging Leader award winners.

Starting on Thursday August 8, 2024, PM will begin “gating” its premium content, asking all new website users to provide some information about themselves — name, title, employer, email address — before they are provided free access to the content.

Part of that processing in most steelmaking includes the combining of carbon and oxygen into the melt. This results in a gas. If the dissolved oxygen is not removed prior to pouring the steel, it will continue to react in steel as it cools toward solid. A deoxydizer is used to remove the gas.

For our purposes let's think about machinability as basically a benchmark for a specific process combination of material, cutting data, cutting tool, machine tool and cutting fluid. Once the process is running, the idea becomes how to optimize each variable to increase the overall machinability of the process.

User-friendly inspection software for CNC machining centers was shown at IMTS 2024 monitoring measurements between and after machining while performing SPC based on recorded measurement values.

Steelmakers have worked hard to find a substitute for lead in free-machining steels. In the case of Ispat Inland, the company's brand of Incut steels uses bismuth as the substitute for lead. Machinability tests conducted comparing lead and bismuth additives are said to be equivalent.

The Precision Machining Technology Show is a great example of discovering ways shopfloor employees can become more efficient, thereby helping shops become more profitable.

The entire machining process works together as a system of variables. Changing one has positive or negative impact on others. Systematically reducing or eliminating variability in material, cutting tool, machine tool and coolant is key to process stability.

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Mike Medeiros, production manager at North Easton Machine Co., has been advocating CNC Swiss lathes for years, attempting to persuade his local high school’s administration to add the technology to the school’s machining program. Finally, his efforts paid off.

The VT Series of large-swing vertical turret lathes can be configured for turning, milling, boring and grinding in a single machine.

PM plays a distinctive role and has earned a place of esteem within the focused and specialized industry it serves. Large developments in the media landscape are forcing us to change the way we communicate with our audience. We are confident that our audience values the role PM plays in their professional lives and will join us in this effort to stay connected to them.

Getting a job to run well is a combination of art and science, experience and knowledge. Achieving efficient and profitable machinability of a job is a combination of many interlocked factors.

Steel is an amazing material. It is malleable, strong and versatile enough to be applied in numerous ways, and it's relatively inexpensive.

The principal raw materials in steel are iron ore, coal (coke) and limestone. When melted together these raw materials produce pig iron, which is the foundation of steel.

Finally, there is a third shear zone that is located under and slightly behind the leading edge of the cutter. This zone is formed by springback material at the bottom of the cut that was depressed as the primary shear zone yielded.

Zeiss Quality Innovation Days brings together quality and metrology experts from all over the world to take part in industry-specific sessions.

A multispindle platform designed to combine the high production speed of a cam-driven machine with the precision and repeatability of CNC also includes technology to speed set ups for new jobs.

Digimar 816 CLT height gage is equipped with an intuitive touchscreen, ergonomic handles and dynamic measuring functions, designed to offer performance and ease of use.

Much of the newest formulations in steel bar have been in the area of free-machining steel. While free-machining steel has been around as a good workable material for some time, there have recently been some advances and substitutions in the main free-machining ingredient, which historically has been lead.