Type 410 stainless steel, 420 stainless steel, and 440A stainless steel are among the most common types of martensitic steels. These martensitic stainless steels react to heat treatment much like high carbon steel alloys. The carbon content defines the maximum quenched hardness of the stainless steel.

Being hardenable to over RC50, this grade of stainless steel is extremely suitable for blanking into blade applications. Blades will remain sharper and for longer due to the high hardness of this grade.

When compared to the 300 series, austenitic stainless steel grades 410 and 420 can also be attained in the cold-worked condition at relatively low tensile strength levels.

Most often used in kitchenware, for the construction of industrial machinery, and in the auto industry, ferritic steels are also not heat-treatable. They are processed almost exclusively in the annealed temper.

The various types of stainless steel differ in their chemical structure and components. These factors determine the steel’s behavior and its possible applications.

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Martensitic stainless steels are often, though not always, used when high mechanical properties are necessary. Their degree of corrosion resistance limits their application more than other alloys in the stainless steel family.

If you need really small single flutes, Datron is my go to. They are a bit spendy when compared to others but their quality is excellent. Here is a link to their single flute page:

Type 420 stainless steel can be used in a variety of applications including fasteners, cutlery, surgical tools, machine parts, firearms, bushings, and valve trim.

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Type 410 is usually supplied in an annealed form, however, Type 410 can also be supplied with a minimum hardness of RC35 for gauges less than 0.040 ”. A cold rolled version with a minimum tensile strength of 110000 psi is another supply option.

Different hardnesses can be obtained via heat treat cycles, which makes Type 420 desirable where tempered products are necessary for specific applications. This steel alloy is hardenable to between RC40-50.

Superficial rust stains can often appear on their surfaces. They can be used in the annealed condition when only limited corrosion resistance or resistance to elevated temperature scaling is required. Their highest corrosion resistance is attained in the hardened or tempered condition.

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Annealing involves heating steel to make the steel's molecular structure more homogeneous and remove stress. This results in softer steel that is easier to manipulate.

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Quenching and tempering is a process that hardens steel by heating, rapidly cooling, and then heating the metal again. The metal is hard but very brittle after the initial heating and cooling, but the second heating is intended to bring the steel back to a temperature at which it is ductile.

Heating the steel to high temperatures which are then followed by a rapid cooling process results in hardening. The high hardenability of martensitic alloys means that this is often called ‘air-hardening’.

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Due to its chemical composition, heat and aging treatments can lead to martensitic steel being hardened and strengthened. These treatments make martensitic steel an ideal option when manufacturing mechanical valves and instruments, turbine parts, medical instruments, and other applications and products.

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Hi all, After lots of trial and error along with some great advice from this forum, I finally feel like i’m getting the hang of cutting aluminum with my pro xl. One thing i’ve found that makes all the difference is using single flute endmills. Most of the time i can get away with using 1/4’ and 1/8’ cutters but often i need to do some detail work with a 1/16. i’ve been using the #112 I purchased with my machine and while they do work, I find they have a tendency to get a little clogged up with aluminum chips. I know C3D doesn’t sell smaller single flute cutters but I was wondering if anyone might know of a source for some?

A metal's ability to be made into different shapes without breaking or cracking is termed its formability. As its carbon content increases, martensitic steel's formability decreases. While possible, low carbon forms are not ideal for shaping.

PH stainless steel is made by adding copper, molybdenum, aluminum, and titanium, either by themselves or in any combination. These metals can be three or four times stronger than austenitic steel and have a relatively low toughness.

Most forms of martensitic steel do not react favorably to welding as they are typically brittle. When quenched and tempered, it is the brittleness of martensitic steel that increases its applications.

Ulbrich Stainless Steels & Special Metals, Inc.. "What is Martensitic Steel?". AZoM. https://www.azom.com/article.aspx?ArticleID=19192. (accessed November 22, 2024).

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If you are looking for better surface finishes Datron makes a line of balanced single flutes called their “4 in 1” series. They are fantastic but expensive. The balancing really helps when you start using larger tools.

This type of stainless steel is highly resistant to corrosion and is one of the most used types of stainless steel as it possesses a high chromium content when compared to other stainless steel types. These steels are also composed of nitrogen, manganese, and nickel.

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Corrosion resistance, high strength, heat resistance, and hygiene properties are among the many well-known attributes of stainless steel. The distinctions between the five main categories of stainless steel come from the differing chemical composition of each.

By heating it in order to form precipitates which prevent the movement of defects in the steel's molecular structure, the steel is hardened. The containment of these defects makes the metal harder and stronger. After heating, it is then stored for hours at an elevated temperature until the process, which is often used to increase the strength of the martensitic steel, is complete.

Heat treating, including cold rolling with a minimum tensile strength of 120000 psi, means Type 420 stainless steel can be provided at various carbon levels to meet specific hardness or mechanical property requirements

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Heating the alloy to just below its critical temperature results in process annealing. By contrast, longer cooling after heating the alloy to just above the critical temperature results in full annealing.

High carbon martensitic steel usually has a higher carbon content: between 0.61% and 1.50%. An increased carbon content makes the steel stronger as carbon strengthens the molecular structure. It is hard to weld the steel or easily form it into other shapes due to it being more brittle.

Ferritic steel has high chromium and low carbon content. This means ferritic steel is not as strong as martensitic steel (as a result of the low carbon content), but it is very resistant to corrosion and is magnetic.

Martensitic stainless steel is very responsive to multiple forms of heat treatment which can increase hardness, strength and corrosion resistance. Martensitic stainless steel's strength and corrosion resistance are ideal for marine, industrial, and medical applications while its versatility can make it the solution to a number of problems.

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Martensitic steel becomes stronger and harder after heat treatment, which is among its main benefits. When heated and rapidly cooled, the atoms become what is known as body-centered tetragonal, a distorted position that makes the steel harder and stronger. Numerous processes can be utilized in order to harden martensitic steel.

Though it has limited formability in the annealed condition, Type 440A stainless steel has a greater hardening capability than Type 410 or Type 420.

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The quenching and tempering process involves heating the metal and then cooling it to set it in place quickly. High carbon martensitic stainless steels are generally not recommended for welded applications, however, Type 410 stainless can be welded with relatively easily.

Another option is Amana. They are not as expensive as Datron but still more money than generic tools. Here is a link to their uncoated single flutes for aluminum:

Covering a fairly wide range of hardness levels in both its hardened and tempered forms, Type 420 stainless steel has a carbon range from 0.15% to 0.45% carbon content.

As they share many of the same characteristics, martensitic steel grades are grouped together when manufacturers are specifying steel alloys.

Ulbrich Stainless Steels & Special Metals, Inc.. 2020. What is Martensitic Steel?. AZoM, viewed 22 November 2024, https://www.azom.com/article.aspx?ArticleID=19192.

Type 410 stainless steel is a martensitic stainless steel grade that is regarded as a general-purpose martensitic. It can be used in the production of pistons and valves, as well as fasteners,  springs, pins, cutlery, hardware, gun clips, micrometer parts, turbine blades, pump rods, coal screens, nuts, and bolts, fittings, ball bearings, impellers, and shafts.

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Less common martensitic grades with special chemical composition requirements and/or mechanical properties than the ones listed above are also available on the market. However, the most commonly referenced martensitic steels are Types 410, 420, and 440.

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Austenitic steel is weldable (unlike martensitic steel), formable, and typically non-magnetic. It is not heat treatable – it can only be hardened through cold work.

Chromium usually accounts for 11.5-18% of the composition of martensitic steel,  along with 1.2% carbon and nickel. While the lower nickel content makes it less corrosion resistant in comparison with other types of stainless steel, the high percentage of carbon results in the steel having a molecular structure that is particularly robust.

The crystal-like molecular structure can be magnetic if there is iron present in the martensitic steel alloy. Many types of martensitic steel are magnetic. This can make metals easier to sort but it can make fabrication and welding processes more difficult. Martensitic steels are magnetic in both the hardened and annealed condition.

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Martensitic stainless steel is a good choice for a variety of applications because of its durability, strength, and corrosion resistance. The composition and properties of martensitic steel give it advantages over other types of steel in various industrial functions.

The material is usually reheated at low temperatures to stress-relieve the microstructure, or it is reheated to slightly higher temperatures in order to temper (soften) the material to achieve intermediate hardness levels. This is due to the brittle structure of the hardened martensitic material.

This information has been sourced, reviewed and adapted from materials provided by Ulbrich Stainless Steels & Special Metals, Inc.

Due to its unique blend of strength and good formability, PH steel is typically used in the oil and gas, aerospace, and nuclear industries.

Martensitic steel has multiple properties (besides its strength) that differentiate it from other types of stainless steel. Covering a wide range of applications, grades of martensitic stainless steels are used for combating comparatively mild corrosive conditions or creating maximum stiffness and strength for cold-formed parts.

With its low carbon content of between 0.05% to 0.25%, the low carbon versions of martensitic steel have greater potential for fabrication, offer higher corrosion resistance, and are generally stronger.

Ulbrich Stainless Steels & Special Metals, Inc.. "What is Martensitic Steel?". AZoM. 22 November 2024. .

There are multiple types and grades of stainless steel that fit into five main categories. Stainless steel's many distinctive features make it ideal for a wide range of different applications. Martensitic stainless steel is versatile steel that has many practical uses in various industries.

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Ulbrich Stainless Steels & Special Metals, Inc.. (2020, December 21). What is Martensitic Steel?. AZoM. Retrieved on November 22, 2024 from https://www.azom.com/article.aspx?ArticleID=19192.

As they provide the best forming characteristics, the martensitic grades are usually supplied to manufacturers in the annealed condition. Hardening heat treatment generally follows forming operations.