Spread a little glue on the wedge and slip it into the gap. When the glue dries, cut off any extra material and sand the repaired area.

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I’ve cut lots of dovetails over the years, both by hand and using dovetail jigs and a router. If I’m doing a run of drawers, I’ll use the jig and router 10 times out of 10. But for a small project, I’ll still cut them by hand. Why? First, in the time it takes to get the jig and router set up and dialed in, I could be well into the process of cutting them by hand. Second, hand-cutting dovetails is fun and rewarding. There are many “right ways” to cut them—I’ll just show you the method I learned. The most important thing is to work as accurately as you can, but don’t be concerned with perfection. Enjoy the truly handcrafted look!

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Flip the pin boards over and start the second side as you did the first, just wiggling up to the line. Then chop each pin space all the way through. Go lightly as you reach the end.

Committing to a movie role to the extent of Christian Bale is not always a cakewalk. The actor has gone through incredible and scary body transformation on more than one occasion including his scary weight loss in The Fighter and Rescue Dawn. However, those were nothing compared to what he did for The Machinist.

Pare the pins to their layout lines. Again, be careful to pay attention to both sides of the board to keep everything square.

Chop out the first side of the tail waste exactly as you did the pin waste, wiggling the chisel to get an accurate start.

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“He had to lose the weight, but I didn’t realize he ended up losing sixty-three pounds. We never talked about it. I didn’t hire him because he said he would lose sixty-three pounds. It was apparent in the script. We both loved Scott [Kosar]’s script. And the character that he plays is described as kind of a walking skeleton. It was described as a walking skeleton,” Anderson said.

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Also read: Christian Bale’s $1.2 Billion Masterpiece Was a “Disaster Movie”, Christopher Nolan Was Hesitant to Make The Dark Knight Rises

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Rest assured, there likely will be some gaps that bug you. I almost always have a couple, especially if I’m a little out of practice. Don’t worry. You can fill them and make them disappear.

Starting inside the depth line, just wiggle the chisel up to the line. Next, set the chisel on the layout line, press down lightly and then wiggle the chisel up to the depth line again. This method sets the dovetail depth accurately. If you chop in hard right on the line, the chisel will push its way past your depth mark.

“I also knew that as an actor he’s the kind of guy that takes those kinds of chances. He’s done it with his other movies. He sort of transformed himself physically, I think, when he played the character in American Psycho as well. I knew that he would do something, but I didn’t expect him to lose sixty-three pounds. And I don’t think he did either. He said he kind of pushed it maybe even beyond where he was intending to go. I just thought he’d lose a few pounds and then we’d put him in baggy clothes,” Anderson added.

To Anderson’s surprise, Bale went through the most extreme diet to play insomniac Trevor Reznik in The Machinist. The director revealed that Bale was interested in the role. “Christian expressed interest in it, and he wanted to do it,” he told IGN.

It is almost impossible for any other actors to go through the physical transformation as Christian Bale molds himself for the roles he plays. Bale has been losing and gaining weight for several movie roles but he pushed himself to the edge of the limit in Brad Anderson’s The Machinist. The movie was released nearly two decades ago but it is still the talk of the town when it comes to physical transformation for a movie role. Speaking with IGN, the director revealed that even he was shocked by Bale’s extreme dedication.

Press the joint together to check the fit. Chances are you’ll need to adjust it. Mark the areas that need material removed and carefully pare off a bit at a time, checking the fit often so you don’t overdo it. A good fit requires only a light tapping with a mallet.

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Once you’ve chiseled down about 1/8 in., you can chop more aggressively. Leave the outer ends of the pin waste intact and proceed until you’re about halfway through the board’s thickness. The outer ends will give the pin waste support when you’re chopping from the other side, helping to prevent tear-out.

I’ve cut lots of dovetails over the years, both by hand and using dovetail jigs and a router. If I’m doing a run of drawers, I’ll use the jig and router 10 times out of 10. But for a small project, I’ll still cut them by hand. Why? First, in the time it takes to get the jig and router set up and dialed in, I could be well into the process of cutting them by hand. Second, hand-cutting dovetails is fun and rewarding. There are many “right ways” to cut them—I’ll just show you the method I learned. The most important thing is to work as accurately as you can, but don’t be concerned with perfection. Enjoy the truly handcrafted look!

Lachit is particularly passionate about crafting engaging content on entertainment news and trends. A dedicated movie enthusiast, he possesses an in-depth understanding of the cinematic world and takes joy in disseminating the latest updates to the global fandom. When not immersed in writing, Lachit can be found indulging in his love for movies and series, occasionally tending to his garden, but predominantly expanding his expertise in the realms of his interests.

Flip the tail boards and chop out the rest of the tail waste. It’s trickier than pin waste; you’re chopping an angled cut.

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Several actors have gone through incredible pain to achieve perfection as the script of the movie demands. Matt Damon in Courage Under Fire, Tom Hanks in Philadelphia and Cast Away, and several actors including, Michael Fassbender, Natalie Portman, Anne Hathaway, Chris Hemsworth, and who can forget Jared Leto and Matthew McConaughey’s extreme weight loss for their roles in Dallas Buyers Club?

With the sliding T-bevel on the end of your board, set the dovetail angle—given in a “rise and run” format instead of degrees. Softwoods are traditionally 1:6 and hardwoods 1:8. Lay out the tails with a marking knife. Unlike a line marked by even a sharp pencil, a line marked by a knife is exact. You can choose your dovetail size, but there should be a half pin on both edges of the pin boards.

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Once you’re satisfied with the fit, apply glue to all the mating surfaces and press the joint together. With the glue applied, you may have to be a bit more forceful with your mallet.

Set your tails on the ends of the pin boards and transfer their layout with a marking knife. Next, use a square to mark the pins down to the depth lines on both sides of the pin boards.

Dovetail joint

To achieve his incredible transformation, Bale revealed that he had to resort to smoking cigarettes and drinking whiskey and later he extended his diet to Black Coffee, an apple, and a tin of tuna every day. Interestingly, right after finishing the movie, Bale had to get into the shape of a superhero to play Bruce Wayne in Christopher Nolan’s Batman Begins.

Using a square and a marking knife, transfer the tail marks across the ends of the tail boards. From there, bring the angled tail layout lines down the other face of the tail board.

After milling your parts to their final dimensions, use a marking gauge to lay out the depth of the dovetails on each piece. For “through” dovetails like these, that depth is equal to the board’s thickness.

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Staying just outside your layout marks, saw down each line to just shy of the depth line. If you’d like, you can mark the waste areas to be cut out so you don’t cut on the wrong side of the lines. (No, of course I’ve never made that mistake.) Cut off the half-pin space waste on the outer edges now as well.

The director further said that anyone would have to lose some weight. “So, it was pretty implicit that whoever played the part was going to have to lose some weight,” Anderson added. However, it would be beyond imagination for other actors to go to such heights of insane dedication.

Also read: “That’s not going to happen”: Christian Bale’s Obsession With Batman Became Extremely Toxic After Christopher Nolan Started Looking for Other Actors for the Role

A dovetail joint is made by cutting interlocking parts on two pieces of wood. The tail board has the dovetails. The pin board has pins that slide in between the dovetails. Each outer edge of the pin board has a half pin, meaning only one face of the pin is angled. It’s a strong joinery method because the parts mechanically resist being pulled apart and have a lot of gluing surface.

Clamp your tail boards in a vise and use a chisel to pare the tails to their layout lines. Be sure to look at the layout lines on both sides of the board so you keep the tails perfectly square.

Lachit Roy is a seasoned writer specializing in science and entertainment news. Armed with a postgraduate degree in Mass Communication and Journalism from Tezpur University, he brings a wealth of knowledge and skill to his craft.

Cut small wedges from an extra board. Make several vertical cuts, then saw the wedges free by cutting in from the side. Make wedges with grain going vertically as well as across the grain so you can easily match the grain at the gaps.