Is it a 2" deep pocket you want to do, or a cut through 2" of material ? (in which case you could consider doing it as a two-sided job, and carve 1" from each side)

Mills andBoon Modern

Mills had a second son, Jason Lawson, born in July 1976,[39] during a relationship with actor Leigh Lawson.[40][41] She and Lawson split up in the early 1980s.[42]

In 2012 she starred as Ursula Widdington in the stage production of Ladies in Lavender at the Royal & Derngate Theatre, before embarking on a national UK tour.[citation needed] In 2015, she toured Australia with sister Juliet Mills and Juliet's husband Maxwell Caulfield in the comedy Legends! by James Kirkwood.[35]

Mills andcanada

During her six-year run at Disney, Mills was arguably the most popular child actress of the era. Critics noted that America's favourite child star was, in fact, quite British and very ladylike. The success of "Let's Get Together" (which hit No. 8 on the Billboard Hot 100 singles chart, No. 17 in Britain and No. 1 in Mexico,) also led to the release of a record album on Disney's Buena Vista label, Let's Get Together with Hayley Mills, which also included her only other hit song, "Johnny Jingo" (Billboard No. 21, 1962). In 1962, British exhibitors voted her the most popular film actress in the country.[17]

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In 1991 she appeared as Anna Leonowens in the Australian production of The King and I.[citation needed] In 1997, Mills starred in the U.S. national tour of Rodgers and Hammerstein's The King and I.[32]

Timing was amazing, he gave me a 2 week lead time and they were finished right on time. ... Black - for a set of four 16 or 17" wheels requiring no repairs. (514) ...

With other materials, high cutting speed is a mixed blessing, because many metals are rate-hardening, that is, their shear strength increases with strain rate. In aluminium, cutting speed is often advantageous because the heating will soften the material without affecting tool life horribly. However, when looking at the speeds recommended by tool manufacturers, remember that most will simply assume that aluminium is cut with flood cooling or at least MQL, because that’s standard procedure.

Nov 21, 2017 — I have had the most luck milling titanium using high speed machining toolpaths, going as deep as possible, taking light radiul cuts with a moderate feed.

Henry Mittlestadt (1911–1987) fue un luchador profesional canadiense más conocido por su nombre en el ring, Tiny Mills. A menudo el hacía equipo con su ...

Mills made another movie for Boulting, the controversial horror thriller Twisted Nerve in 1968, along with her Family Way co-star Hywel Bennett. She made a comedy, Take a Girl Like You (1970), with Oliver Reed and made her West End debut in The Wild Duck in 1970.[22] She worked for Boulting again on Mr. Forbush and the Penguins (1971), replacing the original female lead.[23]

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Mills and Millscareers

For 1/4" they exist (here’s an example of a 1/4" endmill with 2" length of cut, but that’s from my local supplier so you would need to find an equivalent somewhere else), for 1/8" you may be able to find them but you will need to be quite careful with the toolpaths to manage deflection (which can become a significant concern at 2" stickout on a 1/8" tool). I don’t think you will find a 1/16" endmill with such a long length of cut, it would break upon just looking at it the wrong way.

Agreed, 8mm is a substantial upgrade from 1/4" when it comes to cutter strength and vibration. It also brings the SFM up at the same RPM.

According to one writer, "She was a movie star for about a decade... a genuine, old-school, above-the-title movie star: listed in box-office polls, the focus of a carefully-protected public image, signatory to a long-term contract with a studio who would try to craft vehicles for her. In fact, you could make an argument that Hayley Mills was one of the last stars for whom that last factor applied, at least in English-speaking cinema."[25]

Mills andlaw firm

Cutting speed - well, that depends. The OP is cutting wood, and that can tolerate fairly high speeds if the feed is high enough. I run a 12 mm 4-flute at 25000 rpm (vc 940 m/min) for facing operations (less than 1 mm depth), at 3500 mm/min, in pine - so it need not be a problem. I wouldn’t try that in a deep slot where the dust/chips can’t get out!

Mills recalled her childhood in the 2000 documentary film Sir John Mills' Moving Memories, which was directed by Marcus Dillistone and produced by her brother Jonathan.[citation needed] In 2005 she appeared in the acclaimed short film, Stricken, written and directed by Jayce Bartok.[citation needed] From 2007 to 2012, she appeared as Caroline in the ITV1 African vet drama Wild at Heart; her sister Juliet Mills was a guest star in the drama, which was the first time they had appeared on screen together.[27]

In the 1980s, following her breakup with Lawson, Mills developed an interest in a number of Eastern religions.[42] She wrote the preface to the book The Hare Krishna Book of Vegetarian Cooking, published in 1984,[43] although she was not a member of Hare Krishna'.[42] In 1988, Mills co-edited, with Marcus Maclaine, My God: Letters from the Famous on God and the Life Hereafter (Pelham Books, 1988).[1]

If you can flip the piece as suggested above and machine from both sides, do that, at least for the roughing out and then maybe a final finishing pass using a long cutter.

Mills received an offer to make a film in Britain for Bryan Forbes, Whistle Down the Wind (1961), based on a novel by her mother Mary Hayley Bell, about some children who believe an escaped convict is Jesus. It was a hit at the British box office and she was voted the biggest star in Britain for 1961.[8] Mills was offered the title role in Lolita by Stanley Kubrick, but her father turned it down. "I wish I had done it", she said in 1962. "It was a smashing film."[9] Mills returned to Disney for an adventure film, In Search of the Castaways (1962), based on a novel by Jules Verne. It was another popular success, and she was voted the fifth biggest star in the country for the next two years.[10]

This Material Removal Rate Calculator enables users to calculate the MRR based on width of cut, depth of cut, and feed rate—key for optimizing productivity and ...

You are limited to how deep you can go with what tool you can procure. Find the best cutter for your material, research how deep you can go with what size is available. Options include two sided carves, or slicing your part into manageable sections and joining them together.

Worth noting though that at the 8mm and 10mm sizes running your router at full speed results in too high a surface speed for cutting aluminium without significant heating so you’re trading flutes and diameter for RPM on these cutters.

I thought there was a surface speed issue where if you ran too high a surface speed you got heating of the workpiece (which I definitely do on aluminium if I run the spindle flat out on that 10mm cutter). If you have the machine rigidity and spindle power to keep cranking it up you can get to the other side of the hump where HSM happens and the temperatures come back down as per the graph here

Hayley Catherine Rose Vivien Mills was born on 18 April 1946,[1] in Marylebone, London, to British actor Sir John Mills and actress Mary Hayley Bell.[2][1] Her sister is actress Juliet Mills and her brother writer and producer Jonathan Mills.[1]

They both do an excellent job of turning aluminium into chips, they also have a pretty decent finish on the bottom of pockets.

In 1981, Mills returned to acting with a starring role in the UK television mini-series The Flame Trees of Thika, based on Elspeth Huxley's memoir of her childhood in East Africa. The series was well received, prompting her to accept more acting roles.[citation needed] She then returned to America and made two appearances on The Love Boat in 1985, and an episode of Murder, She Wrote in 1986.[citation needed]

Mills andBoon free online reads

High speed machining (HSM), trochoidal milling, adaptive milling, feed milling, and High Efficiency Milling all describe high performance machining for CNC.

In December 2007, for their annual birthday celebration of "The Master", The Noël Coward Society invited Mills as the guest celebrity to lay flowers in front of Coward's statue at New York's Gershwin Theatre, thereby commemorating the anniversary of the 108th birthday of Coward.[citation needed]

and 10mm https://www.shop-apt.co.uk/3-flute-carbide-end-mills-for-aluminium-45-helix-uncoated/3-flute-carbide-end-mill-for-aluminium-10mm-diameter-45-helix.html

Kennametal has an app that shows recommended and acceptable operating ranges for their products. IMO (albeit likely quite naïve), it seems important to use tools that were designed to optimize performance for the task at hand.

Larger diameter cutters significantly reduce the tool wobble, if you can go to 8mm then do so, I run 1/2" cutters longer than this and they’re fine but down at 1/4" not so much.

In 1963, Disney announced plans to film an adaptation of Dodie Smith's novel I Capture the Castle, with Mills in the role of Cassandra.[11] Disney ended up dropping the project, while still retaining film rights to the book, when the novelist and the selected screenwriter Sally Benson did not get along; Mills grew too old for the part before the project could be revived.[12] Her fourth movie for Disney did less well than her previous Disney films, but was still successful: Summer Magic (1963), a musical adaptation of the novel Mother Carey's Chickens. Ross Hunter hired her for a British-American production The Chalk Garden (1964), playing a girl who torments governess Deborah Kerr. Back at Disney she was in a film about jewel thieves, The Moon-Spinners (1964), getting her first on screen kiss from Peter McEnery.[13][14] Mills had a change of pace with Sky West and Crooked (1965), set in the world of gypsies, written by her mother and directed by her father,[15] but it was not commercially successful. In contrast, her last film with Disney, the comedy That Darn Cat! (also 1965), did very well at the box office.[16]

In 1972 Mills again acted opposite Hywel Bennett in Endless Night along with Britt Ekland, Per Oscarsson and George Sanders. It is based on the novel Endless Night by Agatha Christie. She made two films for Sidney Hayers, What Changed Charley Farthing? (1974) and Deadly Strangers (1975). After The Kingfisher Caper in 1975, co-written by Boulting, she dropped out of the film industry for a few years.[24]

In 2010, Mills appeared in Mandie and the Cherokee Treasure, based on one of the popular Mandie novels of Lois Gladys Leppard. In 2011, she starred in the film Foster alongside Toni Collette. Mills guest-starred in episodes of Midsomer Murders and Moving On in 2014.[citation needed] In 2019, she had a role in the television series Pitching In set at a holiday park in Wales. In 2021, Mills played Michael Sheen's mother in the film Last Train to Christmas, and in 2022 she had a recurring role in the television thriller series Compulsion. [citation needed]

Mills was 12 when she was cast by J. Lee Thompson, who was initially looking for a boy to play the lead role, in Tiger Bay (1959) which co-starred her father. The movie was popular at the box office in Britain.[3][4]

The larvae feed inside the grain until pupation, after which they bore a hole out of the grain and emerge. Retrieved from Wikipedia CC BY-SA 3.0 https ...

Which is a bit on the small side for 3 flutes in aluminium without air blast but I generally use it on the outside rather than opening a pocket where a single flute clears better.

In 1966, while filming The Family Way, 20-year-old Mills met 53-year-old director Roy Boulting. The two were married in 1971 and owned a flat in London's Chelsea and Cobstone Windmill in Ibstone, Buckinghamshire, which was later sold.[37] Their son, Crispian Mills, is the lead singer and guitarist for the raga rock band Kula Shaker. The couple divorced in 1977.[38]

In 2000 she made her Off-Broadway debut in Sir Noël Coward's Suite in Two Keys, opposite American actress Judith Ivey, for which she won a Theatre World Award.[citation needed] In 2001, Mills starred as Desiree Armfeldt in a production of "A Little Night Music" in Seattle, Washington. It was a co-production with the city's A Contemporary Theatre and the Fifth Avenue Theatre.[33][34]

Mills and Mills

Amana has a pair of extra long 1/4 end mills with reduced shank, 3 flute flat and a ball mill. They go to 2.75 cut height I believe.

Mills's partner since 1997 and as of 2023 is actor/writer Firdous Bamji, who is 20 years her junior. They met when touring playing the lead roles in The King and I.[44][45][32]

For a pocket, it is possible to avoid rubbing by shifting each depth pass away from the wall, that is, increase the stock-to-leave by a small amount (say 0.1 mm, 4 thou) for each step-down. Then, you would only need a very long flute for a cleanup pass that hardly cuts anything. In any case, I advise against using a 0.25" tool with that much stickout. It may not look like much of a difference, but

In the late 1960s, Mills began performing in theatrical plays, making her stage debut in a 1969 West End revival of Peter Pan. She also played in more mature roles. For her success with Disney, she received the Disney Legend Award. Although she has not maintained the box office success or the Hollywood A-list she experienced as a child actress, she has continued to make films and TV appearances, including a starring role in the UK television mini-series The Flame Trees of Thika in 1981, the title role in Disney's television series Good Morning, Miss Bliss in 1988, and as Caroline, a main character in Wild at Heart (2007–2012) on ITV in the UK. She published her memoirs, Forever Young, in 2021.

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Bill Anderson, one of Walt Disney's producers, saw Tiger Bay and suggested that Mills be given the lead role in Pollyanna (1960).[5] The role of the orphaned "glad girl" who moves in with her aunt catapulted her to stardom in the United States and earned her a special Academy Award of Juvenile Oscar, the last person to win the accolade. Because she could not be present to receive the trophy, Annette Funicello accepted it on her behalf.[6] Disney subsequently cast Mills as twins Sharon and Susan who reunite their divorced parents in The Parent Trap (1961). In the film, she sings "Let's Get Together" as a duet with herself. The song was a hit around the world, reaching number 8 in the US.[7]

Let's Get Together with Hayley Mills, released in 1962, was Mills' only solo album. It had the million-selling song "Let's Get Together" and "Johnny Jingo".

If on the other hand, it is not a pocket but a through-slot, I would use the Shapeoko to only mark the contour using a shallow slot with a 1/8" endmill and then cut it out with a saw, as you say it’s wood.

Shortly after The Truth About Spring, Mills appeared alongside her father and Hywel Bennett in director Roy Boulting's critically acclaimed film The Family Way (1966), a comedy about a couple having difficulty consummating their marriage, featuring a score by Paul McCartney and arrangements by Beatles producer George Martin. She began a romantic relationship with Boulting and they eventually married, in 1971.[21] She then starred as the protagonist of Pretty Polly (1967), opposite famous Indian film actor Shashi Kapoor, in Singapore.[citation needed]

I have a Melin bit that is 1.5 inch cut depth which was discontinued but here is some bits from their site that are 1.5 inch cut depth and 4 inch OAL. They are not cheap but there are bits available.

I need to make a two-inch deep cut for a project, and my bits are all too short. I know (think) I need a three inch bit (one inch in the collet and two into the wood), but I am not sure if I can make a cut deeper than the flute length. If anyone knows of 1/4, 1/8, and 1/16 endmills that would be able to cut two inches deep please let me know.

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OldMills andBoon books pdf free download

In Forever Young: A Memoir,[18] among other topics, she reveals high points from her early career, as well as struggles with self-esteem[19] and an eating disorder. Describing how she turned down roles that "undermined the Disney image" such as Doctor Doolittle and Stanley Kubrick's Lolita, she wrote that "I think by being under contract to Walt Disney, as much as I really appreciated the opportunity it gave me, [and] the career it gave me, quite frankly, it hampered me from getting more different kinds of roles and eventually it also influenced how I felt about myself. I wasn't sure what I was capable of."[20] Ultimately, at age 20, she turned down a new Disney contract. She felt her character castings led to her "repeating herself" with the studio.[20] She also detailed, how at age 21, she lost most of her Disney fortune to a 90% tax rate implemented by the Inland Revenue in England. Her appeal to regain her funds was eventually shot down, with Mills admitting that at that time, she was worried about going the path of Judy Garland and becoming a "studio asset".[20]

I borrowed this book from a local university in an attempt to better understand HSM (and ultra HSM). I suspect that @spargeltarzan knows a lot more about this than I (or BW) do, but my takeaway was that increasing cutting speeds is generally a very good thing, especially for wimpy machines:

For Universal, Mills made another film with her father, The Truth About Spring (1965), co-starring Disney regular James MacArthur as her love interest. It was mildly popular. However The Trouble with Angels (1966), was a huge hit; she played a prankish Catholic boarding school girl with "scathingly brilliant" schemes, opposite screen veteran Rosalind Russell, and directed by another Hollywood veteran, Ida Lupino. She then provided the voice of the Little Mermaid for The Daydreamer (1966).[citation needed]

Mills andbooks

During her early career, she appeared in six films for Walt Disney, including her dual role as twins Susan and Sharon in the Disney film The Parent Trap (1961). Her performance in Whistle Down the Wind (a 1961 adaptation of the novel written by her mother) saw Mills nominated for the BAFTA Award for Best British Actress and she was voted the biggest star in Britain for 1961.

In February 2023 she appeared in the fifth series of the ITV crime drama Unforgotten as Lady Emma Hume.[28] In September 2023, Mills appeared in an episode of The Wheel of Time.[29]

I also have these in 8mm https://www.shop-apt.co.uk/3-flute-carbide-end-mills-for-aluminium-45-helix-uncoated/3-flute-carbide-end-mill-for-aluminium-8mm-diameter-45-helix.html

However, when you actually use it, terrifying is a good word. The amount of vibration, tool flex and noise when the end of this cutter is in the wood is quite something. You really can’t cut at anything like the rate you would with a shorter cutter and the finish takes more passes to clean up properly.

In milling, the depth of cut is two-dimensional. The Radial depth of cut (AE or RDOC), is the length that the tool engages a workpiece perpendicular to its ...

In April 2008, Mills was diagnosed with breast cancer. She had surgery and started, but quickly abandoned, chemotherapy after only three sessions because of the severity of the side effects. She credits her survival to the alternative treatments she used. She told Good Housekeeping magazine in January 2012 that she had fully recovered.[45]

Hayley Catherine Rose Vivien Mills (born 18 April 1946) is an English actress. The daughter of Sir John Mills and Mary Hayley Bell and younger sister of actress Juliet Mills, she began her acting career as a child and was hailed as a promising newcomer, winning the BAFTA Award for Most Promising Newcomer for her performance in the British crime drama film Tiger Bay (1959), the Academy Juvenile Award for Disney's Pollyanna (1960) and Golden Globe Award for New Star of the Year – Actress in 1961.

Agreed. It would be nice to have a list of 8mm tools which folks have found useful in the machines. Thus far I have a rounding endmill and a downcut.

Always welcomed at Disney, Mills narrated an episode of The Wonderful World of Disney, sparking renewed interest in her Disney work. In 1985, she was originally considered to voice Princess Eilonwy in Disney's animated feature film The Black Cauldron, but was later replaced by the veteran British voice actress Susan Sheridan. Later, she reprised her roles as twins Sharon and Susan for a trio of Parent Trap television films: The Parent Trap II, Parent Trap III, and Parent Trap: Hawaiian Honeymoon. She also starred as the title character in the Disney Channel-produced television series Good Morning, Miss Bliss in 1987. The show was cancelled after 13 episodes and the rights were acquired by NBC, which reformatted Good Morning, Miss Bliss into Saved by the Bell without any further involvement from Mills. In recognition of her work with The Walt Disney Company, she was awarded the Disney Legends award in 1998.[26]

Worth noting though that at the 8mm and 10mm sizes running your router at full speed results in too high a surface speed for cutting aluminium without significant heating so you’re trading flutes and diameter for RPM on these cutters.

Kennametal tools in the library - I would love to, but it doesn’t look like they publish edge geometry, so it would be all guessing. Should you have a contact inside who is prepared to share that kind of data, that would be great! (Rake angles and such are not really secrets, any large shop measures these anyway to determine when tools need re-grinding.)