Blank Preparation: The raw material (usually high-speed steel or carbide) is cut and roughly shaped into a cylindrical form with a diameter corresponding to the intended keyseat size.

Pointed chamfer cutters are a type of end mill used specifically for creating chamfers – angled cuts that transition between two surfaces.

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Materials Consultation: We guide manufacturers and users on the ideal materials (HSS, carbide grades, etc.) to match specific workpiece materials, performance demands, and production volumes.

A Double-End Corner Rounding End Mill is a cutting tool with rounded cutting edges on both ends, used to create rounded corners or radii on the edges of a workpiece, enhancing efficiency by allowing use of both ends.

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Coating Expertise: We advise on the suitability of coatings (TiN, TiAlN, etc.) to improve wear resistance, tool life, and performance in specific machining scenarios with keyseat cutters.

Baucor can manufacture end mills to cater to a diverse range of milling applications, from general purpose milling tasks to the creation of intricate profiles and complex 3D shapes.

A clearance cutter, more commonly known as a square end mill, is a versatile rotary cutting tool used in CNC milling machines.

Double angle shank cutters are specialized cutting tools used for various machining operations, particularly those requiring intricate V-groove profiles.

Shank Design: Ensures proper fit and rigidity in the machine tool holder. Common types include straight shanks and Weldon shanks.Flutes (Single-Point):Number of flutes influences chip load and cutting smoothness.

The same coatings used on other cutting tools can significantly benefit keyseat cutters, especially when machining hard or abrasive materials:

A Tipped Off Chamfer Cutter is a cutting tool with a replaceable cutting tip designed to create beveled edges or chamfers on a workpiece, commonly used in machining and milling operations for precision edge finishing.

End Mill Neck Relief is the reduced diameter section behind the cutting edge of an end mill, designed to provide clearance and reduce tool deflection during deep cutting operations.

A keyseat cutter is a specialized end mill designed to cut precise, semi-circular grooves (known as keyseats or keyways) into shafts or bores. These grooves are crucial for fitting keys, which are small wedge-shaped components that transmit torque between a shaft and a rotating element like a gear or pulley.

A Tapered End Mill is a cutting tool with a conical shape, where the diameter gradually decreases from the shank to the tip, used for machining angled surfaces, deep cavities, and tapered features in various materials.

Manufacturing and Repair: Used in manufacturing new components and repairing existing ones where keyseats have been damaged.

Lollipop cutters, also known as undercut end mills or ball nose end mills with necks, are specialized cutting tools used for a variety of machining tasks.

Whether you need a single prototype or full-scale production, BAUCOR''s engineers are ready to collaborate with you. Contact us to discuss how we can bring your concept to life.

BAUCOR offers custom manufacturing and engineering solutions tailored to your specific needs, across various industries.

BAUCOR's engineers can review your design and provide feedback to improve manufacturability, cost effectiveness, and efficiency.

Keyseat cutters are indispensable tools in industries where precision and the secure transmission of torque through keyways are essential:

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A keyseat cutter is a specialized end mill designed to cut precise, semi-circular grooves (known as keyseats or keyways) into shafts or bores. These grooves are crucial for fitting keys, which are small wedge-shaped components that transmit torque between a shaft and a rotating element like a gear or pulley.Sometimes the term "keyseat cutter" is used interchangeably with the term "woodruff key end mills".

A Concave Radius Milling Cutter is a specialized milling tool designed to create concave or inwardly curved profiles on a workpiece, often used for machining grooves, rounded edges, and complex shapes.

BAUCOR specializes in providing unique manufacturing and engineering solutions designed to meet the specific needs of each client. Our expertise covers a wide range of industries and applications.

Full radius keyseat cutters are specialized milling tools designed to create semi-circular keyseats within shafts or bores.

Keyseat cutters come in a range of standard sizes to accommodate the creation of keyways for various shaft diameters and key sizes. Here's a general overview:

An Engraving Cutter with a Radius is a precision cutting tool designed for engraving and detailing, featuring a tip with a rounded radius to create smooth, curved cuts and intricate designs on various materials.

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Back corner rounding end mill is a specialized cutting tool designed to create precise radii (rounded corners) on the backside of a workpiece (the side facing away from the machine spindle).

Keyseat cutters are essential tools in industries and applications where creating precise keyways is necessary to secure the transmission of torque between shafts and machine components:

A Clearance Cutter - Ball End Mill is a type of end mill with a rounded tip (ball end) and a reduced diameter or relieved shank, designed to provide clearance for machining intricate surfaces, deep cavities, and complex shapes while minimizing tool interference.

Keyseat cutters require materials that can withstand the significant forces involved in cutting keyways and maintain their shape for accurate keyseat creation. The most common choices include:

As a world leader in precision machining, Baucor understands that achieving optimal results with keyseat cutters involves more than just a premium tool. While specialized keyseat cutters might be outside our core offerings, here's how we could support this area:

Woodruff Key End Mills are used to create the semi-circular keyways that accommodate Woodruff keys for a secure shaft-to-hub connection.

Tapered Ball Nose End Mill is a specialized cutting tool with a tapered body and rounded tip, ideal for 3D contouring and smooth surface finishing in CNC milling and engraving applications.

Keyseat cutters are essential tools in manufacturing, used to create precise grooves (keyseats) within shafts or bores. These grooves lock components like gears or pulleys in place, ensuring synchronized rotation.

End mills are available in a variety of types, such as square end mills for creating sharp corners, ball nose end mills for smooth contouring, and roughing end mills for rapid material removal. Suitable for materials including metals, plastics, and composites, Baucor can produce end mills in highly specialized sizes and configurations tailored to meet your specific requirements. Please contact us for detailed information on dimensions and customization options to perfectly match your milling needs.

An end mill is a type of milling cutter extensively used in CNC machines and manual milling machines for a wide variety of machining operations.

Porting tools are specialized cutting and grinding tools used to modify the intake and exhaust ports within an engine's cylinder head.