Octagonal Inserts: Octagonal inserts feature eight sides and are valued for their versatility and stability in a variety of machining tasks. They offer increased edge strength compared to square inserts, making them suitable for heavy cutting and interrupted machining conditions. Octagonal inserts are commonly utilized in milling, drilling, and threading applications, where reliable performance and precision are paramount.

For higher production levels and more heavy-duty tasks, we also offer electric corner rounding machines. These machines are designed for efficiency and convenience, and allow you to quickly and easily round the corners on a wide variety of materials. Equipped with powerful tabletop corner rounding capabilities, they guarantee smooth and flawless operation every time.

Here at Whitaker Brothers, we understand the importance of having the correct tools for your cutting and trimming needs. When it comes to achieving professional-quality corners, our corner-rounder machines are a must-have addition to your arsenal. We offer a large collection of corner rounding machines to cater to different preferences and requirements.

Hexagonal Inserts: Hexagonal inserts, with six sides, offer a balance of stability and cutting edge accessibility. They are often employed in roughing and semi-finishing operations, where high material removal rates are desired. The multiple cutting edges of hexagonal inserts allow for efficient machining of complex geometries and contours while minimizing tool changes and setup times.

We offer a variety of corner rounder models to cater to different needs and preferences. Whether you need a desk-top corner cutter for small-scale projects, or a heavy-duty bench-top corner cutter for more demanding tasks, we have the perfect machine for you. We also provide floor-model corner cutters for those with higher production levels.

Our corner rounders are designed to handle a wide range of materials, allowing you to achieve perfect corners on various projects. From business cards and postcards, to signs and promotional materials, our corner rounders can effortlessly round the corners on your desired materials.

Looking for a high-productivity, convenient, and efficient way to round the corners on your materials? Look no further than our corner rounding machines.

Round Inserts: Round inserts feature a circular cutting edge, providing excellent performance in contouring, profiling, and finishing operations. These inserts are particularly advantageous for achieving smooth surface finishes and maintaining dimensional accuracy in curved or radiused workpieces. Round inserts are also preferred for interrupted cuts due to their ability to distribute cutting forces evenly.

When it comes to corner rounders, the choice of materials is important to achieving the best results. At Whitaker Brothers, we understand the importance of using standard materials that are compatible with these machines.

In the realm of Computer Numerical Control (CNC) machining, the design of cutting inserts plays a pivotal role in determining the efficiency, precision, and versatility of the machining process. CNC inserts, often made from carbide, ceramic, or other advanced materials, come in various shapes tailored to specific machining tasks and materials. Understanding the common shapes utilized in CNC insert designs is essential for optimizing machining performance across diverse applications.

Having trouble dealing with sharp corners on your business cards and other materials? You have come to the right place! Whitakers Brothers has a large collection of corner rounding machines that are perfect for your needs. Our machines are designed to cut corners on various materials such as paper, card stock, laminated materials, and plastics.

Yes, corner rounding machines are safe to use when proper precautions are taken. It is important to read the user manual and follow safety guidelines provided by the manufacturer. Some machines come with a protective safety cover to prevent accidents and ensure operator safety.

Upgrade your workspace with a corner rounding machine and experience the speedy and consistent results it brings to your projects. Shop with us today and enjoy the benefits of convenient, efficient, and versatile corner rounding machines.

Our corner rounding machines offer a variety of benefits that make them the perfect addition to your workstation. With the ability to round the corners on materials such as business cards, postcards, and signs, these machines provide a professional touch to your finished products.

Don't settle for sharp corners any longer. Choose Whitaker Brothers' corner rounding paper cutter machines to achieve perfectly rounded corners with ease. Whether you are looking for the Akiles Diamond 5 or the Lassco Wizer, improve the look and feel of your materials and make a lasting impression on your clients. Shop now and experience the difference!

Customized Inserts: Beyond standard geometries, CNC insert designs can be customized to meet specific machining requirements and challenges. Manufacturers often develop specialized insert shapes tailored to unique applications, such as aerospace components, automotive parts, and medical devices. Customized inserts may incorporate features such as chip breakers, wiper edges, and coatings optimized for particular materials and cutting conditions.

Our corner rounding machines are built to handle different stack sizes, ensuring smooth and efficient operation. With adjustable cutting depth and a selection of corner cutting dies, you can achieve professional-quality corners every time.

Consider the volume of corner rounding operations you require, the types of materials you will be working with, and your budget. If you have high-production corner rounding needs, a heavy-duty bench-top or floor-standing machine may be suitable, while a desktop machine may suffice for smaller-scale projects.

One of the key advantages of our round corner cutters is their versatility. Equipped with interchangeable dies, they allow you to achieve a wide range of corner shapes, which gives you the freedom to explore different design possibilities.

With our high-quality corner rounders and the correct materials, you can achieve professional-quality corners that will impress your clients and customers. So browse our selection today and find the perfect corner rounder for your cutting and trimming needs.

Diamond Inserts: Diamond inserts, featuring a rhombus or diamond-shaped cutting edge, excel in both turning and milling operations. The unique geometry of diamond inserts facilitates smooth chip evacuation and reduces cutting forces, resulting in improved surface finishes and extended tool life. These inserts are commonly used in facing, contouring, and chamfering applications, especially in materials prone to built-up edge formation.

One common type of corner rounding machine is the manual corner rounding machine. These machines are perfect for small-scale operations, and provide precise and consistent corner rounding. With their adjustable cutting depth and selection of corner cutting dies, you can easily achieve professional-quality corners on materials such as business cards, postcards, and signs.

In conclusion, the selection of CNC insert shapes is influenced by factors such as the machining operation, workpiece material, surface finish requirements, and tool life considerations. By understanding the characteristics and applications of commonly utilized insert shapes, machinists can optimize their machining processes for efficiency, accuracy, and cost-effectiveness. Whether it's square, round, triangular, diamond, hexagonal, octagonal, or customized inserts, each shape offers distinct advantages that contribute to achieving superior results in CNC machining operations.

Corner rounding machines are commonly used for business cards, postcards, signs, promotional materials, and more. They are incredibly versatile, and can handle many materials, allowing you to achieve precise and professional-quality corners.

Common standard materials used in corner rounders include stacks of paper, card stock, and lightweight plastic, such as PVC, or metal sheets. These materials are known for their flexibility and durability, and are ideal for achieving precise and professional-quality corners.

Whitaker Brothers prides itself in being the leader in an age of competitive pricing, while still maintaining the business relationship philosophies that come with over 75 years in our industry. Questions? Call us at (800) 243-9226.

Triangle Inserts: Triangle inserts, characterized by three equal sides, are valued for their strength and suitability for heavy-duty machining applications. The triangular geometry allows for high feed rates and chip control, making them ideal for roughing and semi-finishing operations. The pointed corners enable efficient machining in tight spaces and corners, enhancing accessibility and reducing the need for additional tooling.

Whether you're running a small-scale print shop operation or dealing with high production levels, we have the perfect round corner machine for you. Choose from our electric, manual, and foot pedal-operated options to match your specific needs.

Our corner rounding machines are equipped with quality components and protective safety covers to ensure reliable and safe operation.

Square Inserts: Square inserts, characterized by four equal sides, are one of the most ubiquitous shapes in CNC machining. They offer stability and versatility, making them suitable for a wide range of operations, including facing, profiling, and general turning. The 90-degree corners of square inserts facilitate efficient machining along straight edges and shoulders.

No matter the size or type of your business, Whitaker Brothers has the perfect corner rounding machine to meet your needs. Our machines are designed with quality components and advanced technology, and are durable and reliable. So why settle for sharp corners when you can have professional-quality corners with our selection of corner rounding machines? Upgrade your corner-cutting process today and experience the difference.

We offer different types of corner rounding machines to suit your preferences and production levels. Our manual machines are perfect for small-scale operations, while our electric, pneumatic, and hydraulic machines are suitable for high-production needs.