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The extreme precision, stability and fine cutting of PCD tooling reduces the need for additional finishing after cutting, which can be a significant cost with HSS or even carbide tools. Using PCD tooling inserts saves time and reduces costs at all stages of your operational workflow when machining aluminum, composites or other non-ferrous materials.

Sortly is a mobile inventory app that makes it easy to manage inventory, materials, tools, and more—all from your smartphone. With the Sortly app, you can:

Low stock reports allow you to see all items that are below set minimums so you can re-order the right amount at the right time.

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"Overall, I'm extremely happy with the software. Its created efficiency within my business and has saved me a lot of money on part runs for items that we already had in inventory. I would highly recommend this software."

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We are happy to design customized inserts to your requirements and offer our long experience of tooling insert design and manufacture to ensure that you receive the best possible and most cost effective cutting solution.

For ferrous metal cutting and machining it is difficult to beat PCBN tooling inserts. Combining long life with very fast removal rates, precision and thermal tolerance. Choosing PCBN tooling inserts saves time and reduces costs significantly at all stages of your product manufacturing cycle.

Chain Headway manufacture four models of PCD tooling inserts. These feature crystalline grain sizes that are suitable for different applications. Fine grained inserts have high chipping resistance and offer the finest, most precise cuts, but tend to wear more rapidly than coarse grain inserts. Coarser grain inserts are better for applications where rapid cutting is required as well as longer life but finish quality is not so important.

For customized inserts, it will help us to assist you if you have some or all of the following information available. This is not essential as we maintain a strong in-house design team who will be happy to work with you to optimize tooling inserts to achieve the best results.:

"Sortly has made managing our inventory fun! There, I said it. All of our items in one place. Categorized in a way that makes sense to us. With photos so there is no confusion by only having product numbers that no one really knows. We see the value, the quantity, the item type, the variants, etc. all in one place. And, it's mobile! Our inventory used to be a guessing game before Sortly. Now, we always have confidence in what products are in stock."

The Chain Headway BR Milling Inserts are the ideal choice for addressing surface polishing and contouring needs in the production of large ship anchor hooks.”

"I love this app. I have a cookie business and it helps me to see and keep track of my cutters and stencils that I use constantly. "

"I run an insurance restoration company and we keep about $30,000 in supplies on average. This helps us manage, order, and protect our inventory. We use three people to manage this process and it saves me about 20% of the value each year. "

PCBN inserts are well suited to high speed cutting and material removal, which reduces the time taken to complete tasks and increases business throughput. Reducing operation cycle times means more parts can be completed without adding machines or operators. This saves time and increases profitability. Precise cutting means fewer faults and reduced wastage, adding to the cost effectiveness of PCBN inserts.

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PCD tools are highly abrasion resistant and very durable, enabling them to be used to cut the hardest materials. The carbide base adds structural strength and stability and the fine cutting surface of PCD tools makes them well suited to polishing to a very high standard and making precision cuts. The fine finish achieved from polishing with PCD is often referred to as a ‘diamond’ finish.

Quantity-based alerts to notify you when an item falls below a set threshold (so you know when and how much to re-order).

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"I’m not the smartest computer guy, but I must say that Sortly is quite user friendly thus far. It’s allowing our company to do even more than we thought."

Transaction reports provide a full picture of all inventory transactions, including quantity changes, additions, and deletions.

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Quickly create a barcode system for your inventory with the in-app barcode and QR code scanner (or connect an external scanner).

Polycrystalline cubic boron nitride inserts are manufactured in a similar way to polycrystalline diamond. The cubic boron nitride is second only to diamond in hardness and is very well suited to ferrous metal cutting, polishing, and CNC turning.

PCD tooling was developed by deBeers more than 40 years ago, and is now very commonly used across a wide range of machining and cutting processes in industry sectors ranging from woodworking and furniture manufacture through to high speed manufacture of aviation components and other special alloy parts.

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Very few materials exceed the temperature limit of PCBN in normal machining operations. The exceptions are metals such as Inconel 718 or Nimonic which are used in the aviation or nuclear power industries. PCBN can still be used to cut even these materials if appropriate precautions are taken to reduce the temperature at the cutting face.

"This has changed my job as manager of Inventory for an office space! It is so much easier to get things sorted when they can be counted in a flash, instead of having to use an excel spreadsheet."

PCBN tools do not react with carbides and can be used for cutting materials that PCD is not well suited for, especially ferrous metals with a hardness ranging upward of 45HRC including Chromium Chilled Cast Iron and other carbide-containing materials. PCBN inserts are ideally suited for machining:

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Whether you're tracking supplies, materials, equipment, tools, or even products sold to customers, Sortly is flexible enough to work for you.

"We love that we are able to place the valuations of items and thorough descriptions and photos of each item for the purpose of identification. Additionally, the information downloads into a very nice and easy to understand spreadsheet for reporting purposes."

There are many advantages of PCBN inserts over traditional tooling. The significantly extended life of the tool, which can be 50 times the expected life of a standard tool, makes PCBN inserts highly cost effective.

"I love that in a minute I can add a new person to the system and check items out to them so easily. Knowing where our open house signs and lockboxes are at all the time is very helpful!"

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Because PCD tools are very durable they maintain a sharp edge for much longer than conventional tools and have an exceptional service life while maintaining high cutting and polishing precision. They can also be used to cut materials at high speeds, increasing removal rates and reducing the time taken to complete machining tasks. This increases throughput and profitability.

We supply a range of PCBN tooling inserts with grain sizes between 1µ and 3µ for cutting high hardness materials and a 1µ PCBN insert for cutting cast iron. Chain Headway PCBN inserts are available with three different cutting edge types: Chamfer & Blunt, Blunt and Chamfer / T-LAND.

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"We need to maintain about 200 items of inventory which need to get ordered and re-ordered weekly. Sortly cuts out the excuses for items not getting monitored and ordered. Very simple and intuitive to use."

Inventory summary reports allow you to quickly see the total quantity and value of your inventory based on selected filters.

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For metals, alloys and composites containing carbide it is better to use polycrystalline cubic boron nitride (PCBN) inserts than PCD inserts. PCD tools are not suited to cutting materials with a high carbide content, which will cause corrosion of the tool as PCD tools have a carbide base.

"It is very easy to use. It is at our fingertips and also available on the computer for my assistant to be able to manage our inventory for our uniforms and equipment. We are able to assign the equipment to each individual and know what is with whom."

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Because PCBN is very resistant to high temperatures, remaining stable and not oxidizing below 1200C it is ideally suited for cutting materials at high speed, reducing the time taken for machining tasks. High temperature resistance also makes PCBN suitable for cutting materials that are extremely hard and can cause very high machining temperatures.

"This is by far the best Inventory Management Software that I've used. Not only is it simple but it's also powerfully customizable to set options just the way you desire. "

PCD tools are ideal for high speed cutting of non-ferrous metals and alloys, but are not well suited to cutting ferrous metals. Ferrous metals often contain carbides that react with the carbide base of PCD tools causing increased wear and corrosion. For high speed and precision cutting of ferrous metals polycrystalline cubic boron nitride (PCBN) is a better choice.

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Recommended feeds of Various Diameter Drills, Recommended speeds for standard materials with HSS Drills.

Polycrystalline diamond PCD tooling has a surface layer of diamond which is bonded at high temperatures and pressures to a carbide base with a binding agent at very high temperature and pressure. The bonded diamond coating makes the cutting surface and edges of the tool extremely hard and durable and suitable for a wide range of precision cutting operations including CNC turning and finishing of non-ferrous metals.