Flatbed die cutting is often used for larger, less intricate designs and is ideal for thicker materials, like folding cartons. The flatbed die cut machine applies pressure from a hydraulic press to push the die through the material.

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Die cutting is a manufacturing process that uses a specialized machine and a custom-made die to cut out shapes from various materials. It’s akin to using a cookie cutter to shape dough—except, in this case, the dough can be paper, cardboard, plastic, or even metal.

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At Sttark, we pride ourselves on providing fast, high-quality service & products. Our team can create custom die shapes and sizes to fit your unique products for a one-time fee. Reach out to our Customer Care Team who will happily provide you with a quote for die creation services.

Remember, the packaging is often the first interaction a customer has with your product, so make it count with custom die cut designs that reflect the quality and uniqueness of what’s inside.

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Ensure the die cutting service can work with the specific materials you need for your labels or packaging. If you have complex shapes for your labels, you want to ensure the printer can produce quality labels and cartons for you.

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Die cut machines come in two primary forms: flatbed and rotary. A flatbed die cutter works by pressing the die onto the material from above, much like a stamp. Rotary die cutters, on the other hand, involve cylindrical dies that roll over the material to cut it as it feeds through the machine.

A die is a specialized tool made of sharp steel that is shaped into a specific pattern or design. When the die presses into the material, it cuts out the intended shape. Dies come in various types, each suited to different materials and production needs.

Die cutting is an essential process for creating custom labels and folding cartons that capture attention and showcase your products. With its precision, consistency, and versatility, die cutting offers endless possibilities for packaging design. By understanding the basics of die cutting and how to choose the right printer, you can elevate your product presentation and make a lasting impression on your customers.

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There are different types of die cutting based on the process and the types of dies used. Let’s look at some common methods.

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Die cut stickers and labels are a popular way to brand products or promote businesses. These stickers can be tailored to any shape, ranging from simple circles to complex outlines that match a logo or product silhouette.

In rotary die cutting, the die is wrapped around a cylindrical anvil. As the material passes through the machine, the rotary die quickly cuts the shape into the material. This method is fast and precise, making it suitable for high-volume orders of roll labels and intricate designs.

A circular die is a specific type of die used to create round labels and stickers. It’s a common request because circle stickers are versatile and brands use them for a variety of products and purposes.

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A versatile process used extensively in the packaging industry, custom die cutting is particularly important for creating custom labels and folding cartons. This technique allows manufacturers to produce unique shapes and designs that are consistent and repeatable, perfect for branding and product packaging. In this article, we’ll explore the die-cutting process, the types of dies used, and how this method is essential for businesses looking to stand out on the shelves with their custom packaging and labels.

Kiss cutting, however, only cuts through the top layer of the material, leaving the backing sheet intact. This technique is often used for sticker sheets, where the stickers can be easily peeled off.

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If you have large orders or tight deadlines, you’ll need a service that can accommodate your production needs and deliver on time.

Folding cartons are a staple in product packaging, offering protection and a canvas for branding. Die cutting allows brands to create cartons that aren’t just rectangular boxes but have unique shapes, windows, and closures.

Choose a company with a solid track record and expertise in the printing industry. They should be able to advise you on the best type of die for your project and help you troubleshoot any potential design issues.

Through cutting, also known as metal-to-metal die cutting, involves cutting a material all the way through. This is what happens when you produce individual die cut stickers or parts.

Get quotes from several services to find the best balance between quality and price. Keep in mind that custom dies can be an investment, but they’re reusable for future runs.