Custom dies are fitted on a cylindrical anvil and rolled on the flat material to remove shapes and leave perforations in the material.

Steel-rule die cutting is by far the most common method for manufacturing gaskets. Like a mechanized cookie cutter, it presses a steel rule die directly into the material to cut the shape.

Die-cut gaskets hold the world together. That’s why when you’re designing a custom gasket, you select the elastomers and adhesives with utmost consideration, or the consequences can be costly. Equally important to gasket design is selecting the right machining method to manufacture them, which is why custom gasket manufacturers invest in multiple die-cutting technologies.

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Face milling is a type of CNC milling process―which means it involves removing portions of material from a workpiece using cutting tools.

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SRP has the latest equipment and manufacturing expertise to achieve the best production efficiency and gasket quality for your order. Contact us today to discuss your latest project.

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Feb 14, 2015 — Active User ... Face mills are for surfacing stock, end mills are for slotting and hogging out/off material. An indexable end mill could be used ...

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In manufacturing, every cent counts and the die-cutting method chosen by your custom converter will have a big impact on production volume as well as the quality of the product. Both have a large impact on the cost of your custom gasket.

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Depending on your gasket and how they need to perform, each die cutting method has advantages and drawbacks. When choosing the best method, custom gasket manufacturers will weigh things like material properties, project volumes, tolerance requirements and output per volume. They also factor your top priorities, cost or quality.

Waterjet cutting is another die-less method. It uses a pressurized stream of water from a computer-guided nozzle to cut shapes from flexible material with exceptional precision.

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If you want to understand how and why your custom converter chooses a specific die cut to fabricate your gasket and its impact on project costs, this comparison guide provides a great starting point.