North American representative offering Dental CAD/CAM systems and superior dental milling tools manufactured in Germany.

CCMT (rhomboid 80 degree), DCMT (diamond 55 degree), VCMT or VBMT (diamond 35 degree) are the most popular finishing inserts.

The first question you must ask is are you roughing, finishing or just doing some general turning? Negative inserts are strongest and the best option for roughing and general turning applications, as these will allow deeper depths of cut and higher feed rates due to strong insert shapes and thickness.

Millinginserttypes

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Carbideinsertidentification chart PDF

You already know that you want to use a Feed Rate of 14,400 mm per minute, and a speed of 18,000 RPM. Your bit has 2 flutes. To verify that the chip load will ...

For roughing applications, you would usually opt for a 0.8mm or 1.2mm radius depending on your machine’s horsepower and the depth of cut you plan on taking.

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Apply Gentle Pressure: As you rotate the tool, apply gentle, consistent pressure. The tool's cutting edges should be doing the work, so avoid pressing too hard, ...

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Top tip - Lever lock or double clamp style tool holders give higher clamping strength and stability compared to screw clamp holders.

Turninginserts types

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Insert geometrychart

P20 grade with exceptional wear resistance and toughness for reliable machining operations. Ultra-fine grain coating provides outstanding high temperature performance and wear resistance. The two-color marking layer and ultra-smooth Al2O3 coating rake face improve the smoothness and uniformity of the cutting edge and enhance the quality of surface processing.

If you are roughing, it is important to go with a roughing chip breaker (such as Korloy’s RM, HR, B25, GS & VP4 chipbreakers) to deal with the chip load and the depth of cut.

For finishing operations, 0.4mm or 0.2mm radius would be the best option. This allows you to take the smallest depth of cut without causing vibration.

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Turning insertchart

D) The final part represents the toughness according to the ISO scale. NC3225 ends with 25, as it is for steel it has a toughness of P25.

CNMGInsert

CNMG (rhomboid 80 degree), DNMG (diamond 55 degree) and WNMG (trigon 80 degree) are the most popular roughing inserts. For heavier roughing operations, SNMG’s are an excellent choice with a 45-degree approach angle allowing for larger depths of cut and reduced cutting loads.

I would always express to my new recruits that there aren’t really any bad turning grades. Instead I would say turning grades can easily be incorrectly applied. By this I mean you can have the best insert geometry and chipbreaker, but if the grade of carbide doesn’t suit the material you’re cutting, you’ll just be wasting your time and causing all sorts of issues.

Once you have selected the material-specific grade of carbide, we then need to determine whether you are roughing, medium or finish turning.

A) Grades beginning with N (e.g. NC3225) are CVD coated. These grades cope with higher cutting speeds than PVD grades and can withstand longer contact periods with the workpiece. They are most suited to medium to large diameter workpieces.

A finishing grade will be the hardest grade run at higher surface speed. This will not work well under vibration or heavy intermittent cuts.

Selecting the correct chip breaker to suit the application is more important than you may think. A chipbreaker can make a huge difference to cutting load, chip control, vibration and even prevent work hardening in materials like Stainless Steel or Inconel.

All chip breakers have a minimum depth required to get the chip breaker working. However, instead of struggling to figure out the right chip breaker for your job, please ask our Technical Team to advise.

Insertnose radius chart

B) Grades beginning with P (e.g. PC8115) are PVD coated. These grades work at lower cutting speeds than CVD grades and are more suited to shorter contact periods with the workpiece. They are most suited for small to medium diameter workpieces and also make excellent multipurpose grades.

A roughing grade is very tough and will run at slower surface speed but withstands intermittent cuts well. However, your roughing may be very different to someone else’s roughing. For example, a turner on a VTL (Vertical Turning Lathe) turning large stainless steel castings will be taking 5mm+ depth of cut, whereas a turner on a smaller lathe will be roughing with much smaller depths of cut.

Insertclearance angle

Top Tip for Finishing: Use a finishing chip breaker with a small enough radius to get the chip breaker working. This is a common mistake engineers make: trying to finish with an 0.8mm rad with a medium chip breaker taking a 0.1mm cut. This is just going to rub on the work piece and cause poor surface finish. Furthermore, on stainless steel you will just put heat into the job and make it unmachinable.

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New generation chip breaker for semi-finishing P type steel. With optimal cutting-edge structure to ensure its sharpness and strength, the newly designed chip breaker geometry, and innovative coating grades, the cutting edge is superior in its strength and wear resistance.

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When choosing the correct turning insert, finding the best insert for the job is just half the battle. The rest of it is selecting the best grade and chip breaker!

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They can help you work out the best chipbreaker for your material and applications, whilst also recommending the minimum and maximum depth of cut you should take.

If you are finishing, positive inserts are always the best option as these create less cutting forces. This means you can therefore get away with lower depths of cut and eliminate vibration.