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The aerospace equivalent, L95, is widely used in aerospace, nuclear and military applications. 7075 is not recommended for applications where corrosion resistance is needed.
“6082 is easy to source and quick delivery is achievable on most sizes. It’s also the cheapest grade of machinable aluminium. Us CNC machinists like it because it machines well, meaning less cutter wear and faster speeds and feeds, resulting in reduced cycle times. So unless your application needs the superior properties of other grades of aluminium, 6082 is a good bet.”
If you need further guidance, I highly recommend seeking the expertise of a CNC machining company. Here at Penta, we offer a design-for-manufacture service that includes material recommendations as well as optimising your design for machining and cost efficiency.
To get you started in your research, here at Penta, we have put together a comprehensive materials resources area of our website which breaks down all the common materials and grades we encounter regularly.
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Aluminium 7075 is known for its exceptional strength comparable to many steels. As a result, it’s a popular choice for highly stressed structural parts and safety-critical components such as rock-climbing equipment, bicycle components, and regulating valve parts.
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My advice is to steer clear of 6061 and instead opt for 6082 which has very similar properties but is much more readily available in the UK, with quicker lead times and significantly lower cost.
However, if you need a higher strength, you will want to closely look at 7075 or 2014A and if you need excellent corrosion resistance in salt water, 5083 could be just what you need.
“We love aluminium 7075 for its superior strength compared to other aluminium alloys. But beware, this strength does come at a cost. If you don’t need that extra strength, opt for a lower-cost aluminium such as 6082.”
There are dozens of grades of aluminium so it’s easy to see how it can get confusing and overwhelming when deciding which to choose for your application.
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There is no one-size-fits-all when it comes to selecting an aluminium grade for your CNC machined component. For an ‘all-rounder’ material with good properties, low cost, and ease of availability, I recommend aluminium 6082.
The aerospace equivalents are L93 (plate), L157 (sheet) and L168 (bar) which are used to make aerospace fittings, military vehicles, aircraft structures, truck frames, and weapons.
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Aluminium 6082 is the highest strength in the 6000 series and overall, a medium-strength commercial alloy. In plate form, it has become the most widely CNC machined aluminium alloy due to its low cost and good machinability, with high efficiency being easily obtainable.
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6082 is used across all market sectors because it’s readily available, machines well and a range of surface treatments can be applied. Applications include but are certainly not limited to highly stressed applications, structural applications, and packaging. The aerospace equivalent “L Grades are commonly used in military, defence, and aerospace applications.
But all aluminiums are not equal! It’s vitally important to select the grade that is most appropriate for your component to meet form, fit, and function requirements as well as supply, cost, and machining factors.
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2014A aluminium is a readily available high-strength grade of commercial aluminium. It is commonly used for high-strength structural components and high-technology market applications. Supplied in a fully heat-treated condition, 2014A is a 4-5% copper alloy.
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Here at Penta, we have a wealth of experience in machining aluminium, and we certainly have our favourites. In this blog, I’ll outline the four aluminium alloys we recommend most often, covering most applications (with a bonus one at the end).
The reality is that selecting a material is amongst the most important decisions you’ll make about your component design and it’s not something you want to rush or skim over.
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5083 is a medium-strength aluminium alloy and the highest strength of all non-treatable aluminium alloys. It’s particularly known for its exceptional performance in extreme environments, including its resistance to saltwater and chemicals, making it a popular choice in marine and petrochemical industries.
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“2014A has high strength but poor corrosion resistance. Parts are often anodised in order to protect the surface of the metal. It’s great for parts needing good strength up to 150°C. Should the extra strength not be critical, aluminium 6082 which has excellent corrosion resistance, may be a better and cheaper option.”
“5083 has good ductility for the strength level. Take note that the material size range and availability is far more restricted than 6082, so is recommended only where the properties are required.”
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Aluminium is a versatile metal and a popular choice for CNC machined components, known especially for its high strength-to-weight ratio.
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I couldn’t write a blog about aluminium grades and not mention 6061. We get a lot of enquiries about 6061 but the truth is, it’s much more commonly used in America.
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Selecting the appropriate material and grade is among the important early decisions you’ll make when designing your CNC machined component that will have a knock-on effect on your supply chain, the commercial viability of your component, and whether it’s fit for purpose.