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Multiple fits of shafts of production and piston machines, parts rotating very rarely or only swinging.

Demountable fits of hubs of gears and pulleys, manual wheels, clutches, brake disks.

For very fast rotating components, even with imperfect centering and sustenance not perfectly hydrodynamics and good mechanical play.

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Precision couplings, with seat generally short, of parts mutually fixed, extractable by hand.

Running fits with very small clearances for accurate guiding of shafts. Without any noticeable clearance after assembly.

The following tables report some recommended fits for some applications. Of course the tables don’t pretend to be exhaustives and uniques.

For components that must be disassembled very free respect to each other with abundant mechanical play: operating temperature much higher than the one at mounting.

Fixed components with respect to each other and secured against rotation and sliding.

For components that must be disassembled very free respect to each otherwith abundant mechanical play: operating temperature much higher than the one at mounting.

(*) This coupling is classified by all the texts as transition fit, although there is never play in any combination of values between the shaft and the hole.

For components with very strong blocking, with disassembly practicable only by substitution of one of the components.

Couplings with discrete accuracy, with seat generally long, of mutually fixed parts, extractable by hand.

Blocked couplings not removable or demountable with hot press. For the coupled parts that must be as a single piece, suitable to transmit axial loads and torques without the use of keys or similar systems.

Force fit suitable for parts which can be highly stressed or for shrink fits where the heavy pressing forces required are impractical.

Tight fits with small clearances or negligible interference. The parts can be assembled or disassembled manually.

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The selection of a specific fit should take into account some aspects such as: constructional and technological views, economical aspects, measuring instruments, gauges and tools which are implemented in the production.

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Fixed fits with negligible clearances or small interferences. Mounting of fits using pressing and light force.

For couplings slightly blocked, easily removable by hand, preferably for long seats to be secured against mutual rotation. Ex .: Fixed forced gears, mounted with keyways or on splined shafts, to dismantle very rarely.

Hi B Srinivasan, Tolerances are just tolerances applicabile for all fitting application. Of course if square section, the rotation capacity is assured in itself without an interference fit. The machining process for square section is of course different with respect to the same for circular. The fitting result between the realized elements is basically the same.

Custom ToolInc

For couplings slightly blocked, difficulty removable by hand, preferably for long seats and to be secured against mutual rotation.

For components which must not run too easily with respect to each other, but that can be easily assembled and disassembled, secured against rotation and sliding.

Note: For economic reasons, the first choice for a fit should, whenever possible, be made from the tolerance classes shown with green color.

For components with high precision sliding axially, or equipped with rotary slow or oscillatory motion, with internal lubrication.

For components that must move relative to one another with abundant mechanical play, generally with a rotary motion.

Blocked couplings not removable or demountable with hot press. For the coupled parts that must be as a single piece, suitable to transmit high axial loads and torques.

Customhandtoolmanufacturers

Free running fit not for use where accuracy is essential, but good for large temperature variations, high running speeds, or heavy journal pressures.

Precision couplings, with seat generally short, of parts mutually fixed, extractable by hand. Ex .: Spare wheels mounted with keyways or splined shafts.

Components mutually fixed, assembled and disassembled by hand or with little effort; fixed centering seats with good precision. Parts to be secured against rotation and sliding.

For components mutually fixed, assembled and demontable by hand or with little effort; fixed centering seats with good precision. Parts to be secured against rotation and sliding.

For fixed components with respect to each other, hardly removable by hand and secured against rotation and sliding.

The following tables report the preferred metric fits and tolerances for hole and shaft basis systems given by the ISO 286-1 (2010) and ANSI B4.2-1978 standards. The use of these tolerances is advised for economic reasons.

Ex .: Oscillating levers moved by cams in bushing. Command pivots and positioning pins with high precision.

For components that must be disassembled very free respect to each other with abundant mechanical play: operating temperature much higher than the one at mounting.

Pressed fits with big interferences. Assembly using pressing and great forces under different temperatures of the parts.

Ex .: Shaft and transmission bushes with a manual drive, without great importance. Idle pulleys.

For components which must not slide too easily respect to one another, but that can be easily assembled and disassembled, secured against rotation and sliding.

(*) This coupling is classified by all the texts as transition fit, although there is never play in any combination of values between the shaft and the hole.

For components that must be disassembled very free respect to one another with abundant mechanical play: operating temperature much higher than the one at mounting.

For components of high precision which can move respect to one another with slow motion.

Blocked couplings not removable or demountable with hot press. For the coupled parts that must behave as a single piece, suitable to transmit high axial loads and torques.

Rotating parts with high precision, with low and heavy loads, lubricated rationally, with correct hydrodynamic sustenance.

Slipping fits of parts with great tolerances. The parts can easily be slid one into the other and turn.

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Running fits with greater clearances without any special requirements for accuracy of guiding shafts.

The aim is to help the designer to choose the appropriate and preferred fit tacking into account the standard uses for mechanical applications.

Precision couplings, with seat generally short, of parts mutually fixed, extractable by hand. Parts to be secured against sliding and rotation.

Rotating parts with high precision, with low and heavy loads, lubricated rationally, with correct hydrodynamic sustenance.

For components that must be disassembled very free respect to one another with abundant mechanical play: operating temperature much higher than the one at mounting.

For very fast rotating components, even with imperfect centering and sustenance not perfectly hydrodynamics and good mechanical play.

Additional information about the standard fits that can be found in the practice are reported in the following tables for the Hole Basis and Shaft Basis systems respectively.

Blocked couplings not removable or demountable with hot press. For the coupled parts that must behave as a single piece, suitable to transmit axial loads and torques without the use of keys or similar systems.

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Ex .: Holes of hinges or pins for command by pin hand commands, bushings and sliding components without importance.

For components that have to be disassembled very free respect to each other with abundant mechanical play.

Pressed fits with guaranteed interference. Assembly of the parts can be carried out using cold pressing.

Couplings secured against mutual rotation by keyways, pins, etc., easily removable. Ex .: keying of ball bearings and roller bearings. Keyways. Fixing joints in general.

For fixed components with respect to each other, which can be easily assembled and disassembled, to be secured against mutual rotation.

Precision couplings, with seat generally short, of parts mutually fixed, extractable by hand. Ex .: Spare wheels mounted with keyways or splined shafts.

Blocked couplings not removable or demountable with hot press. For the coupled parts that must be as a single piece, suitable to transmit axial loads and torques without the use of keys or similar systems.

For components fixed with respect to each other, which can be mounted only by strong pressure; normally the two bodies are secured against rotation and sliding.

Components fixed respect to each other, assembled and disassembled without excessive pressure and secured against rotation and sliding.

This section reports a summary of the available information that can be found on technical literature about the fit tolerance between shafts and holes.

For components fixed respect to one another, which can be mounted only by strong pressure; normally the two parts must be secured against rotation and sliding. Ex.: Couplings without keyways to transmit low torques.

For components that must move relative to each other with abundant mechanical play, generally with a rotary motion.

Pivots, latches, fits of parts exposed to corrosive effects, contamination with dust and thermal or mechanical deformations.

Similar fits with small clearances or small interferences. The parts can be assembled or disassembled without great force using a rubber mallet.

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Fixed plugs, driven bushings, armatures of electric motors on shafts, gear rims, flushed bolts.

Couplings sliding axially lubricated, with no need of precision, with long seat or with low loads.

Customtools

Fits of long shafts, e.g. in agricultural machines, bearings of pumps, fans and piston machines.

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For components that can move if lubricated respect to one another, with slow motion.

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Running fits with greater clearances without any special requirements for fit accuracy.

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For fixed members, with respect to each other, assembled and disassembled without big pressure. Parts secured against rotation and sliding.

For components that have to be disassembled very free respect to each other with abundant mechanical play.

Custom tool grindingmachine

For components that must be disassembled very free respect to one another with abundant mechanical play: operating temperature much higher than the one at mounting.

For components that must be disassembled very free respect to one another with abundant mechanical play: operating temperature much higher than the one at mounting.

Components fixed respect to each other, assembled and disassembled without excessive pressure and secured against rotation and sliding.

Blocked couplings, not disassembled by hand, to be secured against mutual rotation. Ex .: Fixed forced gears, mounted with keyways or on splined shafts, to dismantle very rarely.

Custom toolmanufacturers

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Parts of machine tools, sliding gears and clutch disks, crankshaft journals, pistons of hydraulic machines, rods sliding in bearings, grinding machine spindles.

Ex .: Shafts and bushes in general. Ball bearings not very fast and not very loaded.

Customlathe tools

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Ex .: Drawers and hydraulic taps. Shafts and transmission bushes rotating at low speed and subject to efforts of a limited entity.

Easily demountable parts, distance rings, parts of machines fixed to shafts using pins, bolts, rivets or welds.

(*) This coupling is classified by all the texts as stable, even if it presents a minimum play for some combination of values between the shaft and the hole (shaft at min and hole at max).

Customcarbide tooling

For components which in all cases must be able to be assembled or disassembled by hand and for which, in spite of the large working tolerances, it is requested a possibly minimum play.

Sliding fits with very small clearances for precise guiding and centering of parts. Mounting by sliding on without use of any great force, after lubrication the parts can be turned and slid by hand.

Blocked couplings not removable or demountable with hot press. For the coupled parts that must behave as a single piece, suitable to transmit axial loads and torques without the use of keys or similar systems.

Rotating couplings with average peripheral speed (2-4 m/s), with need of limited plays. Couplings with alternate axial movement with medium and high speeds.

Locational interference fit for parts requiring rigidity and alignment with prime accuracy of location but without special bore pressure requirements.

Main fits of machine tools. General fits of shafts, regulator bearings, machine tool spindles, sliding rods.

Precision couplings, with seat generally short, of parts mutually fixed, extractable by hand. Ex .: Spare wheels mounted with keyways or splined shafts.

For components that must be disassembled very free respect to one another with abundant mechanical play: operating temperature much higher than the one at mounting.

Rotating couplings with average peripheral speed (2-4 m/s), with need of limited plays.

Easily dismountable fits of hubs of gears, pulleys and bushings, retaining rings, frequently removed bearing bushings.

Ex .: High speed shafts, in general in its bushings. Positioning pins with medium accuracy.

Pressed fits with medium interference. Assembly of parts using hot pressing. Assembly using cold pressing only with use of large forces.

For components with very strong blocking, with disassembly practicable only by substitution of one of the components.