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Benchmarking in the manufacturing industry has evolved over the past half a century. The focus in benchmarking has expanded from the product, to the process and even to the business. As practices matured, manufacturers started measuring and comparing hundreds of indicators that became available through both published data and professional experience.

Performance benchmarking is applied in two different contexts. It can be applied to benchmarking the product or offerings of the company against competitors and alternatives. It could also be done internally within product families or product variants. It compares all parameters influencing the man, machine, and material. It also includes factors, the method and money involved in making and taking the product to market.

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When applied at the business level, it involves comparing business performance indicators with industry standards and competitors. Depending on the findings, performance benchmarking helps to identify areas of excellence or areas of concern, which in turn define priorities for initiatives and investments.

Lathes and milling machines are two of the most used CNC router machines in workshops worldwide. They are excellent cutting tools for shaping and forming various materials, such as wood, metals and plastic.

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A milling machine is one of the most common CNC router machines you will find in any CNC workshop. In this type of machine, the cutting tool rotates rapidly and can move across different axes while the material being machined remains stationary.

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The lathe is a perfect tool to use when the operation calls for repeatable and symmetrical cylindrical parts. In a normal turning operation, the material to be cut is clamped and rotated by the main spindle. Meanwhile, the main cutting tool is attached to a cross slide, which allows the stationary cutting tool to move along different axes to facilitate the cutting of the flat material.

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Lathes and milling machines fundamentally differ in how they perform and interact with production materials. In a nutshell, their difference lies in which components move while the other remains stationary during a machining operation. By understanding these differences, you can take full advantage of their capabilities and take your manufacturing operations to the next level.

Typically, the cross slide allows the cutting tool to move along the x- and z-axes, enabling the cutting of the material into shapes with radial symmetry.

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Benchmarking also comes with its fair share of challenges in the manufacturing industry. One of the difficulties in arriving at a benchmark is because of the difference in definition of key measures across the organization. While geometry deviations are in-line waste in some companies, they are end-of line rejects in others. The definition of unscheduled downtime can also vary depending on the circumstances of failure. So selecting the right metrics for benchmarking will define the success or failure of the effort.

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Performance benchmarking is a comparative assessment exercise that helps manufacturers understand and measure their performance relative to their competitors and industry standards. Periodical performance benchmarking exercise can establish a consistent feedback loop that can help optimize performance and efficiency. It enables the manufacturer to make business critical decisions regarding areas for focus and prioritization of resources.

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Milling machines use cutting tools that are cylindrically shaped. They are capable of working on a wide range of materials, from sheet metal to wood to large blocks, in order to create products in varying shapes, sizes, and conformations as they move through the product either horizontally or vertically.

Milling machines are typically used to produce a wide variety of products, machine components and parts. This is carried out using the rapid rotating action of the cutting tool, which removes material from the workpiece gradually as it moves along the work surface.

Other, more complicated machines, called Turning Centers, are capable of machining more complex parts due to their ability to move along an additional axis (y-axis) or have specific additional functionalities.

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A lathe is a type of CNC router machine wherein its main cutting tool remains stationary as the main material being machined is clamped and rapidly rotated. It is typically used in a process called turning, where the material rotates rapidly while the cutting tool slowly moves along the y-axis and removes small parts of the material to create cylindrical parts.

Equip your operations with top-tier CNC lathes and milling machines to give you the means to gain a competitive edge in your industry.