As you can see from the information above, there are many machining techniques, each of which could help progress a project of yours. Note though that it’s important to know exactly how to implement these techniques in order to get the most out of them.

As the world market leader in 5-axis milling, DMG MORI offers entire range of universal milling machines. Consistent, ongoing development of the various models, again and again, yields innovative manufacturing solutions for the highest quality requirements. Volumetric accuracies of up to 15 µm, workpieces weighing up to 120 metric tons or travel distances of up to six meters can be achieved in this segment. In addition, there is process integration with equipment options for milling-turning and grinding.

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During vertical milling, the milling tool is guided from above onto a workpiece to be machined. The vertical construction is a very common design of milling machines, because it offers a clearly visible working area.

DMG MORI 5-axis machining centers offer the highest level of flexibility, maximum machining performance, dynamic precision and optimum accessibility. Individual equipment options allow an optimal configuration for the respective applications. The CMX U series in 5-sided machining forms the entry point, while the DMU already enables 50 applications in the premier class, 5-axis simultaneous milling. Meanwhile, the numerous models of the DMU eVo, DMU monoBLOCK and DMU duoBLOCK series meet the different requirements for component size, precision and speed. In addition, the DMU Gantry models and the portal machines complete the portfolio in XXL machining.

It can be difficult to understand the various techniques used and their roles, In this article, our industrial machining specialists will introduce you to the 3 most widely used machining techniques by professionals in this industry.

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Contact us today to request a quote for your project or to learn more about the different machining techniques at our company located in Saint-Laurent, Quebec.

Industrial machining is constantly evolving. With the development of new machining equipment, it has become quite difficult to understand the differences between the different processes.

If a workpiece is machined horizontally from the side, this is called horizontal milling. The horizontal position of the spindle creates additional room in the workspace, so that larger components or clamping towers with several workpieces can be accommodated. Having chips fall vertically is also a decisive advantage in precision machining and in applications with a high cutting volume.

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It is often assumed that drilling can only be done on soft materials such as wood. However,  harder materials like metal can also be drilled. As long as the tool is harder than the workpiece, it should be able to “scrape away” the material to create a hole. But only a machining expert will be able to choose the right drilling equipment!

Whether it’s for small series machining or for producing larger parts, manufacturers can customize the design of these machines and create unique shapes and sizes, using a variety of machining techniques and tools.

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Whether in the precision machining of series components or powerful milling with a high volume, horizontal machining centers from DMG MORI are extremely versatile. Generously sized work areas also offer sufficient space for clamping towers, making it possible to produce large quantities economically in conjunction with a pallet changer and automation solutions.

CNC milling is one of the basic manufacturing technologies of the metalworking industry. Milling machines can be used to produce, for example, medical implants, automotive components or components for energy generation. There is also the processing of tools and molds, which in turn are required in other production areas, for example injection molds for the production of plastic components.

The series in the horizontal machining center segment of DMG MORI form a complete portfolio for horizontal CNC machining. From the highly stable NHX series for maximum precision to the DMU/DMC H monoBLOCK models for reliable universal machining processes, the high-tech program offers complete tailor-made solutions for every need: from universal milling of changing quantities to highly automated series production of engine components in the automotive industry.

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Each machining technique requires a specific machine tool. There are also other machining operations that fall into alternative categories, including boring, sawing, shaping and broaching, which we will go into more detail about later.

In CNC milling, a milling tool with geometrically determined cutting edges rotates at high speed about its own axis. By advancing the tool or a workpiece in different axial directions, material is removed and a geometric shape is produced. The movement is computer-controlled during CNC milling, i.e., CNC programs define the milling movements.

This machining process can be used to create a wide variety of finished products, since it is possible to work both inside and outside the part:

At DMG MORI, the concept of holistic solutions also includes process integration. In it, the machine tool manufacturer combines different machining processes in one workspace so that complex workpieces can be completely manufactured. In this way, milling machines rotate, interlock and grind components – process steps for which separate machines are used in the traditional way. The result of manufacturing in a single fixture is that the component quality increases significantly and throughput times are drastically reduced.

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5-axis milling allows almost any desired movement of the workpiece or the milling head, enabling even complex geometries to be achieved in one clamping. On the one hand, this reduces the throughput times, and, on the other hand, increases the accuracy, because deviations due to re-clamping processes are excluded.

Reliable milling spindles, powerful motors, innovative cooling systems and tool systems in all common sizes, including fast changers for the milling tools, are what characterize DMG MORI vertical machining centers – paired with the stable construction of the machines. Then there is also the stable construction of the machines. This ensures high long-term repeatability. High-tech controls from SIEMENS, HEIDENHAIN, MITSUBISHI and FANUC ensure precise implementation of demanding tasks at all times simultaneously being convenient to operate.

Bronze machining is a technique that is revolutionizing the automotive, marine and electronics industries. Bronze is a copper-based alloy made primarily of copper and tin that offers

Milling machines are designed for 3-axis machining in their simplest form: The tool moves over the workpiece in the X, Y and Z directions. For example, A rotary axis in the headstock or table expands the machining spectrum because components can also be placed at an angle. However, this is only a preliminary stage for 5-axis milling, which machine tool manufacturers implement via a second rotary axis. This allows almost any orientation of the workpiece, so that it can be machined from five sides in one clamping operation. Components made of metal can also be manufactured in complex geometries. Only the machining of the sixth side requires further clamping.

Cast iron machining is widely used in the industrial sector in the manufacture of machined parts and mechanical components, and in machine tooling. Cast iron is a

DMG MORI has over 100 years of experience with CNC milling machines and comprehensive industry expertise. As a result, the machine tool manufacturer repeatedly sets standards developing versatile and high-performance machining centers. Affordable 3-axis models are just as much a part of the portfolio as universal milling machines for 5-axis simultaneous machining, with which even complex components can be milled efficiently in one clamping.

Milling is an extremely flexible machining technique because the cutting tools can perform a wide variety of movements. In milling processes, the workpiece is attached to a moving worktable that adjusts to direct it towards fixed or moving cutting tools.

Sometimes called grooving, shaping is a machining process in which the cutting tool rotates while the workpiece remains stationary. Shapers are generally used to cut shapes inside industrial parts, such as grooves, slots, squares, hexagons and straight flutes.

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Plastic machining is a manufacturing technique that is key to modern industry, particularly in the automotive, aerospace, electronics and medical sectors. Unlike metals, plastics offer unrivalled lightness,

Les Entreprises HARtech have years’ worth of experience machining and manufacturing machine components, castings, forgings, extrusions and tapping for a wide range of industries.

With a wide range of innovative automation solutions, DMG MORI supports its customers so that they can remain competitive in the global market for the long term. The available products range from standard automation such as PH 150 pallet handling or WH 3 Cell workpiece handling, to Robo2Go Milling as a flexible robot solution, to large round pallet storage systems (RPS) and linear pallet pools (LPP). In addition, driverless transport systems of the AGV series autonomously transport workpieces, pallets or tools from A to B. With its automation expertise, DMG MORI finds a holistic solution for every application.

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With drilling, holes are made through the material of the industrial part. This type of machining is used to prepare the parts for the assembly of different components. Each material has recommended tools and settings to create smooth, easy-to-clean holes.

Drill presses are the perfect cutting tools for drilling through workpieces and creating round holes of various sizes in different materials.

Turning is a machining technique in which the machine tool rotates at a specific speed so that the blades cut parts of the workpiece. The objective is to create a cylindrical or conical part.

The supreme discipline of milling has developed out of 5-axis technology: 5-axis simultaneous machining. All axes are interpolated, which gives the milling machine maximum versatility. The kinematics of the CNC machine are usually housed in a swivel rotary table, which continuously moves the component while the milling tool removes material. An alternative is head kinematics. Here, the milling head has two round axes to move freely around a workpiece. The 5-axis simultaneous milling enables the production of so-called free-form surfaces, which are common in mold construction, for example.

The machining techniques above are the most commonly used. However, there are various alternative effective solutions that might be useful for your project. Take a look at some other machining techniques below:

A wide variety of tools can be used for this process, but the ones that are specifically designed for this purpose are called milling machines. These machine tools come in different shapes and sizes, and their placement of flutes and teeth can vary, enabling the creation of complex designs.

Sawing is a technique that cuts through a workpiece. The tool used, the saw, has a set of closely spaced teeth. Sawing is used to separate workpieces into two or more parts, or to remove an unnecessary section of a workpiece.

Boring is a machining method that involves the use of a single-point cutting tool or boring head to enlarge an existing hole in a workpiece. This process is complementary to drilling, which is used to create the initial hole in the workpiece.

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There are several types of turning, and each element of the process can be customized to meet different industrial machinery design needs.

The variety of the machine product range ensures that users always find a suitable size in vertical milling – from the compact DMP 35 with a minimal footprint to the DMV 185 for components with a length of over 2,000 mm. In addition, the portfolio includes entry-level models such as the M1 or the vertical milling machines of the CMX V series as well as the NVX models for high-precision machining of the most demanding components.

Broaching is a machining technique that uses a toothed tool called a broach to remove material in a precise, consistent way. The main feature of the broach is the height of its teeth, which increases progressively along the tool, unlike a saw. The broach has three separate zones: roughing, semi-finishing and finishing.