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2024-08-09 07:43:46

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

OnLogic is partnering with AI development and implementation specialists to help companies use AI-powered solutions, aiming to drive real business value.

Facing increasing competition from lower-cost imports, Suburban Tool made a move toward large-scale, in-house machining. By identifying a niche in large, precision angle plates and tombstones, the company has strengthened its ability to control quality and protect its reputation.

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Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Achieve higher metal removal rates and enhanced predictability with ISCAR’s advanced high-feed milling tools — optimized for today’s competitive global market.

We typically recommend a carbide with TiCN or AlTiN coatings. For hardened materials, and for these small diameter tools, we recommend you do not use 4 flute cutters. Use 2 flute cutters, since the chip removal is much more efficient from the large gullet.

The MFG Meeting brings together manufacturing technology industry leaders to address key business challenges and provide actionable solutions. Sessions cover a wide range of topics, including workforce, economics, supply chain, leadership, politics, and more. This unique meeting experience provides unparalleled opportunities to network with executives from companies that make, sell, service, and support MT. These peers and competitors will learn from each other, build long-lasting connections, and share insights that will benefit their business.

I would like to address your question by considering three important factors, the most important of which is the first one:

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

PTXPO 2025 is a comprehensive showcase of cutting-edge technologies and innovations within the plastics molding industry. Join fellow molders, moldmakers, brand owners, OEMs and their full suite of suppliers in Rosemont, IL for three days of non-stop networking, education and business development opportunities.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

In this webinar, director of manufacturing Phil Linscheid will discuss how Hamilton Company has transformed its manufacturing operations with real-time production data. Learn how Phil and his team have increased throughput five times since 2017, while simultaneously improving production efficiency. Phil will share his journey over the past few years making strategic decisions to grow the machine shop’s impact as well as how his team uses MachineMetrics to improve production visibility, automate cycle time tracking, increase machine uptime and enable accurate quoting and planning. Agenda: Enabling production visibility in Nevada’s largest machine shop Improving quoting, planning and scheduling with accurate cycle times The importance of integrating shop floor data with operational systems

At Carnegie Mellon University’s Manufacturing Futures Institute, researchers use a robotic test bed where AMRs deliver Lego bricks to robot arms for assembly to study AI, multirobot collaboration, assembly, safety and more.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

At its New Product Rollout, Ingersoll showcased a number of options for high-feed machining, demonstrating the strategy’s growing footprint in the industry.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

TMT means Thermo Mechanical Treatment, which is a thermomechanical process; These TMT steel bars are generally used material in construction for enhanced protection against earthquake and another type of natural disasters. To ensure safety for your structure TMT steel bars should be resistant to corrosion which helps to obtain a longer life to your structure.

This same manufacturing process is used to manufacture high-quality ARS TMT bars. The best TMT bars manufacturers in India. The most important features of ARS TMT bar include higher elongation. This improves the bend/re-bend properties or the TMT bars, thus making it safe from natural calamities such as an earthquake. The Thermal stability of ARS TMT bar is high which makes them safe from any fire accidents. The special ribbed design of the ARS TMT bars forms a stronger bond with the concrete or cement, thus, provides additional support and strength to the building structure and improves their longevity and durability. The high tensile strength and flexibility make ARS TMT bars the ultimate choice for earthquake-prone zones. ARS TMT bars have greater shock-absorbing capacity when compared to other TMT bars. This prevents the collapse of a building during an earthquake and ensures the longevity of the structure. Compared to ordinary steel bars, the same quantity of TMT bars can provide 20% additional strength to the structure.

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

The Detroit Auto Show, formerly known as the North American International Auto Show (NAIAS), is located squarely at the intersection of technology and mobility. It’s a global event filled with tangible advances ready to hit the pavement today. Here, the software is as revolutionary as anything out there, and the hardware always looks better with a good polish. You won’t find any devices that will fit in your pocket, but you will discover machines that will move you in the most literal sense. You’ll also connect with thought leaders from around the world, both in and outside the automotive industry, whose collective visions for the future of mobility will shape the way we move for years to come.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

At the seminar, representatives from multiple companies discussed strategies for making orthopedic devices accurately and efficiently.

The digital landscape is evolving fast — are you ready for what’s ahead? Join SYSPRO Americas and Sam Gupta of ElevatIQ for exclusive insights into the key trends driving digital transformation in 2025. This webinar is perfect for business leaders, IT professionals and decision-makers across industries looking to prepare for the future. Whether you’re modernizing operations or staying ahead of industry disruptions, these trends will help shape your strategy for 2025 and beyond. Agenda: AI and automation Geopolitical shifts and cybersecurity risks Collaboration and data integration Sustainability and energy efficiency

Pacon Mfg, Inc. has not rested on its laurels as the 2020 Top Shop Honoree for Shopfloor Practices and Performance. In the years since, it has refined its processes to continue excelling in a volatile market.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Thermo Mechanically Treated bars or TMT bars are manufactured by using a unique technique that leaves them with a tough outer area and a soft inner core – this makes the TMT bar strong but also flexible.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

The goal of National Composites Week is to celebrate and bring attention to the myriad ways that composite materials and composites manufacturing contributes to the products and structures that shape the American manufacturing landscape today. Learn how you can participate in this year's National Composites Week on NationalCompositesWeek.com.

At Mill 19, the site of the Advanced Robotics for Manufacturing Institute and Carnegie Mellon University’s Manufacturing Futures Institute, robotics data provides the foundation for AI and digital twins.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Moving from an aging set of five-axis mills to more advanced machines enabled Hendrick Motorsports to dramatically improve its engine production.

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Your question is one we see commonly. I would like to assure you that although 15,000 rpm will limit your capabilities, you still have a reasonable range of performance on tools down to 1 mm or so in diameter. However, I think you will find that your maximum feed rates will be limited by that speed, since the bottom line really is maintaining consistent chip load. Tools smaller than 0.03125 inch will certainly need higher rpm for effective feed rate and surface finish.

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Grant funding for workforce training or the purchase of new equipment is an undervalued but complex resource for machine shops. We enlisted an expert to help navigate the process.

Decker Machine Works recently adopted Rego-Fix’s reCool through-coolant system for ER collets, reducing the cycle times on a nickel alloy job by 70%.

Ceratizit USA has promoted Troy Wilt from national sales manager to managing director of Ceratizit USA, cutting tools division.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Soraluce’s wide range of machine heads and the ability to have multiple heads on a single machine (with automatic changing stations) provides flexibility and reduced setups for large-format machining.

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Vericut Intelligence and Vericut Assistant aim to simplify the way users can interact with and gain knowledge from Vericut’s software products.

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

TMT bars or Thermo-Mechanically Treated bars are high-strength reinforcement bars having a tough outer core and a soft inner core. The very first step of the manufacturing process involves passing the steel wires through a rolling mill stand. Thereafter, these rolled steel wires are again passed through the Tempcore water cooling system. While passing the wires through the water-cooling system, the water pressure is optimized. The sudden quenching and drastic change in temperature toughens the outer layer of the steel bar, thus making it super tough and durable. Once this process is over, the TMT bars are subject to atmospheric cooling. This is done in order to equalize the temperature difference between the soft inner core and the tough exterior. Once the TMT bar cools down, it slowly turns into a ferrite-pearlite mass. The inner core remains soft giving the TMT bar great tensile strength and elongation point. This design is unique to the TMT bars and gives superior ductility to the bars. Also, this unique manufacturing technique and the absence of Cold stress make this bar corrosion-resistant and boost its weldability.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

ARS Steels is one of the major integrated steel plants in India, located at GummidiPoondi, Tamil Nadu. ARS is certified with ISO 9001 and 14001 for its state-of-the-art production facility and the products are certified by SGS, a Swiss-based multinational inspection company that provides on-site inspection, verification, testing, and certification services for every batch and consignment. ARS has been producing MS billets from 1992 and TMT Rebars from 2005. The total installed capacity of M.S Billets and TMT Rebars production after expansion will be 2,88,000 MT per annum and 2,50,000 MT per annum respectively. The company is quality-focused and produces best-in-class TMT Rebars.

ARS uses the advanced technology to manufacture its TMT bars. This cutting-edge technology exposes the steel to temperatures as high as 1100 degree Celsius. The steel ‘billets’ are then passed through rolling mills to give them shape and then quickly cooled with a process called quenching wherein high-pressure water spray cools the outside of the bars leaving the inner core to cool slowly on the cooling beds.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Moving from an aging set of five-axis mills to more advanced machines enabled Hendrick Motorsports to dramatically improve its engine production.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Even before inspection, Datanomix and Caron Engineering’s TMAC AI can extrapolate part quality from cut information. This information also helps shops push their tool life to its limits.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

Generally, for carbide tools at small diameters, we use the following guidelines for maximum depths of cut: ● 30-40Hrc Materials—50% radial / 10% axial ● 41-50Hrc Materials—45% radial / 6% axial ● 51-60Hrc Materials—40% radial / 5% axial

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

The DG modular interchangeable head milling system optimizes the interface between the cutting head and shank for greater versatility, stability and higher changeover precision.

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This two-layered cooling process makes the outer area of the bars extremely strong and gives the inner core more ductility. Precisely why, ARS produces the best TMT bars.

The VT Series of large-swing vertical turret lathes can be configured for turning, milling, boring and grinding in a single machine.

No matter what your workholding application, automation always makes sense. Kurt Workholding helps you pick the right tool for the automation job — whether it be a single-vise setup or multiple vises holding large work pieces. This webinar will cover automation solutions using pneumatic, hydraulic and electronic actuation. Agenda: Most common types of vise automation solutions How to pick the right type of automation for an application Key differences between custom workholding and off-the-shelf automation solutions

For the corresponding chip load, although you should always check your tool supplier guidelines, I think you could use up to a 0.001 inch per tooth chip load to start. As a generic guideline, we recommend chip load relative to cutter diameter as follows:

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

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AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

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When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

I am assuming that when you say you struggle with these smaller cutters, you are experiencing premature cutter wear and breakage. For small cutting tool applications, the most serious problem I see is that people assume the tool tip, and therefore each cutting tool flute, is rotating with no runout. Generally, standard tools in standard toolholders only provide for a minimum tool tip runout of 0.0005 inch. This is not generally a problem with larger tools, but is devastating for small tools, and will result in premature tool breakage and poor surface finish. People tend to respond to this by slowing down the feed rate to reduce chip load.

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

The Starrett AVR400 offers full CNC capabilities including XYZ positioning as well as zoom and telecentric lens options.

Pairing automation with air-driven motors that push cutting tool speeds up to 65,000 RPM with no duty cycle can dramatically improve throughput and improve finishing.

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Recommendations: ● If you are using collet holders, be aware that standard ER collets are not sufficient for providing runout of less than 0.010 mm. UP-style collets may get you down to 0.005 mm, but that is still too much. Look for ultra precision collet systems that have dynamic runout of 0.001 mm and below. (See this article.) ● Do not assume that the cutting flute is concentric with the shank of your tool. It is common to see flute runout of 0.010 mm or more relative to the tool shank. This is yet another issue that should be addressed, since it contributes to dynamic tool tip runout.

I struggle with the speeds and feed rates for "small" ball end mills (0.03125, 0.040, 0.0625) when cutting our typical tool steels such as P-20, A2, and H13. We are limited to a maximum spindle speed of 15,000 rpm. Do you concentrate on the sfm for finish end mills of the same diameter, or do you consider that the center of the ball is going to push harder for a given feed per tooth? Then, when lace cutting, the stepover becomes my next challenge. When I do feel confident with my feed and speed, I am unsure of my stepover or depth of cut.

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AI technology isn’t just a concept for the future—it’s here now, ready to transform your estimating process with the new AI BOM builder in JobBOSS². In this first-launch webinar, discover how AI can revolutionize bill of materials (BOM) entry in your shop, saving time, reducing errors and boosting efficiency. In this session, ECI will review how to use AI to build BOMs through a powerful feature that automates the extraction and input of BOM data from PDFs, Excel spreadsheets and images, all within JobBOSS². You'll have the opportunity to watch a live demonstration of the AI BOM builder in action — showcasing its ability to reduce BOM entry time from hours to mere minutes — thereby allowing you to focus on more strategic tasks. Additionally, you will learn about the real-world benefits of AI-driven BOM entry, including the minimization of manual errors, enhanced accuracy, and streamlined estimating processes — all of which can provide your shop with an immediate competitive edge. Finally, there will be a Q&A session with experts, giving you the chance to ask questions and find out how to integrate AI effectively. Agenda: Experience AI in action in a real-world manufacturing setting Discover how the AI BOM builder can immediately impact your shop’s efficiency and productivity Get hands-on insights on implementing AI to streamline your operations

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

A reader recently used the “Ask an Expert” feature of our Micromachining Zone to ask about realizing the correct cutting parameters when using small milling tools.

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

The 12,000-square-foot Center for Machining Excellence houses a wide range of technology and serves as a hub for industry innovation that is accessible to manufacturers and industry thought leaders worldwide.