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When we say that a chain is only as strong as its weakest link, we aren’t talking about polymer chains – we’re talking about conformal coating defects. Regardless of the type, a single coating defect can affect the long-term reliability of a PCBA or component and must be repaired or removed. This can be costly and labor-intensive.

Circular interpolation enables machining of full circles or arcs. The circular movement is described by:

At HZO, we use a conformal coating application method called chemical vapor deposition (CVD) that circumvents these conformal coating issues. Using CVD, we produce uniform, pinhole-free conformal coatings every time. Contact us today to speak to an expert if you want to hear more about our proven technology and processes.

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Capillary flow, also known as scavenging, occurs when a conformal coating migrates from one area of a PCBA to another, leaving behind an inconsistent, uneven finish on the surface.

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Bubbles occur when pockets of air get trapped under a conformal coating layer. Foam is an extreme form of bubbling, and sometimes bubbles burst through the conformal coating, forming a pinhole.

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Therefore, it’s best to avoid defects from occurring in the first place. The following is a list of common defects and how to keep them from cropping up during your conformal coating application.

Delamination occurs when a coating has lifted away from the substrate. This hinders protection because the area below the coating is left exposed.

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