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Generally speaking, if the number of cutting flutes is small and the chip holding groove is large, the chip can be discharged smoothly, but at the same time, the cross-sectional area of the tool is small, the rigidity of the tool body is low, and the tool body is prone to bend in cutting.
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Turning Inserts Identification · 1. Insert Shape · 2. Relief Angle · 3. Tolerance Class · 4. Chipbreaker and Clamping System · 5. Insert Size · 6. Insert Thickness · 7 ...
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On the contrary, with the increase of the number of cutting flute and the cross-sectional area of the tool, the rigidity of the tool body will be improved, but the chip holding groove will be smaller, and the chip holding force will be reduced, which will easily lead to chip blockage and reduce the surface finish of the workpiece.
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... O-Ring grooves. As such, a corner radius at the top of the part (Fig. 5) must be machined for final groove form (see series 170xx). Page 2. 0.015. 0.031. 0.047.
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by N Kardes · 2007 · Cited by 71 — This paper presents the mathematical model of chip removal mechanism by predicting time varying cutter-part intersection as the cutter travels along the ...
The 3 flute end mill is mostly used for milling aluminum. The chip removal space is large and it is not easy to stick the cutter.
Many people wonder whether it is better to use 2 flute milling cutter or 4 flute milling cutter when milling steel parts? What’s the difference between these two kinds of end mills?
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In addition, the shorter the flute, the greater the rigidity of the tool body, and the better the cutting performance. The rigidity of the end mill is inversely proportional to the third power of the edge length.
Therefore, if the flute length (overhanging length) is doubled, the rigidity of the cutter body will be reduced to 1 / 8 of the original.
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This is mainly to see the situation, 2 flute end mill chip space, the relative strength of the tool is not enough. Small and closed space is more suitable. Therefore, the keyway cutter for milling keyway is 2 fluted.