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UD Tape Narrow Strip Slitting Rewinding Machine is a special machine for winding, rewinding, and slitting the narrow strip of Reinforced Thermoplastic or Thermoset UD tapes.
At the beginning of 2020, we got one inquiry from one world-glass enterprise who is in carbon technology for many years and had a deep industry background.
It features an unwinder for mother rolls with a 3″ or 6″ air shaft and peel-up devices are available with an auto tension control system.
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We’ve seen one cassette used for helping the rewinding of carbon strips, but we’ve also seen that this can be inefficient due to the limited capacity of one cassette.
In terms of mechanical properties, thermoset composites typically have higher strength and stiffness than thermoplastic composites, but thermoplastic composites have better impact resistance and toughness.
Without it, all the thermoplastic unidirectional taps can’t be converted into the required width, no one can go on their process.
The UD Tape Narrow Strip Slitting Rewinding Machine is high-performance equipment with high flexibility, automation, and easy operation.
Unidirectional prepreg tape is used in a variety of applications, including aerospace and aircraft manufacturing, automotive and racing components, wind turbine blades, and sporting equipment such as tennis rackets and golf clubs.
All the parts are made of high-quality materials and processing methods, which ensure that the machine can operate smoothly and steadily. The knife will not break during operation and ensure that the quality of the cut is no burrs.
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During the exhibitions, many professional visitors from Chinese different fields in front of our booth for a long time stayed to check the details.
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Because the fibers are aligned in a single direction and the resin is evenly distributed, the material has consistent strength and properties throughout.
It is made by impregnating continuous fibers with a thermoset resin and then curing the resin to create a rigid and durable material.
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In this article, we will introduce a carbon fiber UD tape slitting machine that can be used for slitting narrow uni-directional tape/ prepreg tape with high speed and high efficiency.
Thermoset and thermoplastic carbon fiber composites are two different types of carbon fiber materials that have unique properties and characteristics.
Thermoplastic resins are a type of polymer that can be repeatedly melted and solidified without undergoing significant chemical changes.
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This alignment allows for greater strength and stiffness in that direction, making it ideal for applications where the material will be subjected to high stress or tension.
After being cut into strips and wound onto reels, the strips are put in a rewinding machine where they can be used again if needed or sold as finished products.
In as little as 4 weeks - and your order is fulfilled. You'll find our just-in-time supply capabilities and market-leading inventory control like no other - just like our aluminum solutions.
All the pressures on our engineer teams, after 6 months of hard work, the first piece of our SLT-320X UD tape slitter rewinder has launched at the SAMPE Exhibition 2020 Summer in Beijing.
It also features 2 pieces of the servo motor to drive the rewinding speed and tension control by a taper closet loop system inside.
Thermoset composites also tend to be more resistant to heat and chemicals, while thermoplastic composites are easier to recycle and reuse.
The choice between using thermoset or thermoplastic carbon fiber composites depends on the specific requirements of the application.
They are commonly used in applications where durability and flexibility are important, such as in automotive, aerospace, and consumer goods.
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The difference is that when the slitting machine is running, the mold temperature machine will circulate to cool the differential shaft.
Based on the conductive properties of carbon fiber, Jota Machinery has designed an integral protective cover for the unidirectional tape slitting machine.
More and more customers are required for the narrow prepreg tape slitting rewinding for both glass fiber and carbon fiber prepreg tapes.
Unidirectional prepreg tape is a type of composite material that is commonly used in the aerospace, automotive, and marine industries for lightweight and high-strength applications.
Our pride is in our continued commitment to recycling. More than 50% of our production incorporates recycled aluminum as a raw material.
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Thermoplastic carbon fiber composites, on the other hand, are made by combining carbon fibers with a thermoplastic resin, such as nylon, polypropylene, or PEEK. Unlike thermoset composites, thermoplastic composites can be reshaped and re-melted multiple times without degrading the material.
In the context of carbon fiber composites, thermoplastic resins are often used as matrix materials due to their ability to be re-melted and reshaped.
In some cases, a combination of both thermoset and thermoplastic composites may be used to achieve the desired properties.
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Next, after the carbon UD tape has been fed through the rollers, it goes through a round disc slitting blade assembly that cuts it into narrow strips.
From a simple request to a complex technical problem, we are here to help. Our team of dedicated and talented professionals was specially handpicked to offer you an exceptional service.
UDTape slitting blade is composed of high-quality steel and has an ultra-high accuracy that allows it to cut widths of up to 6.35mm or even 3.175mm.
The block concept was a breakthrough in thinking vs previous belt concepts as the blocks had the thermal mass and rigidity to produce a sheet of consistent structure while running at a relatively high speed.
As technology continues to advance, unidirectional prepreg tape is likely to play an increasingly important role in the development of new and innovative products across a wide range of industries.
Until now, We are always glad to see more and more Chinese customers or foreign institutes and enterprises contact us for inquiry our intelligent UD tape slitter rewinders.
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The main reason is that our customer wants to slit the normal 300mm wide reinforced thermoplastic carbon UD tapes into narrow strands at 6.35mm (1/4″) and 12.7mm (1/2″), then it will be used for the automatic filament winding, automated fiber placement, automatic tape laying, etc.
This allows for more flexibility in the manufacturing process and makes it easier to recycle the material. Some commonly used thermoplastic resins in carbon fiber composites include polyamide (PA), polyetheretherketone (PEEK), and polypropylene (PP).
Being at the forefront of our industry requires us to think outside the box in order to create successful, sustainable products and processes. Our proprietary Infinity Alloy Family is particularly derived from recycled beverage cans.
It can also be easily cut and shaped to fit specific design requirements, making it a popular choice for custom applications.
It can be used to create complex shapes and structures, and can be layered and combined with other materials to achieve specific properties.
The slitting blade will cut each strip at an angle so that they can be wound onto a reel later to make a finished product without any flaws or burrs.
In summary, unidirectional prepreg tape is a composite material that is made by impregnating continuous fibers with a thermoset resin.
Its high strength-to-weight ratio and versatility make it an attractive option for designers and engineers who are looking for lightweight, durable, and high-performance materials.
It with a 3-inch differential friction shaft, which allows the operator to adjust the tension of each strand individually.
On the basis of this machine, we have set up more types of carbon tape slitting winding machines and carbon tape slitting and spooling machines.
We know that you have a lot of options out there, but we also know that ours is the only one that can do everything you need it to do, and more.
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If durability, impact resistance, and ease of recycling are important, then thermoplastic composites may be a better option.
The rollers also put tension on the carbon UD tape, which keeps it from slipping off the rollers while it is being used.
That’s why we designed our UD tape narrow strip slitter rewinder machine to use our exclusive lay-on roller technology, which allows you to rewind without cassettes!
Thermoset carbon fiber composites are made by combining a thermoset resin, such as epoxy or polyester, with carbon fibers.
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They are commonly used in applications that require a high level of performance and durability, such as in aerospace, automotive, and sporting equipment.
They ask if we can supply a narrow strip slitting machine for 6.35mm, which will be used for their new business in China.
At last, we decide to use our own technology to develop this kind of narrow strip slitting rewinding machine that can satisfy their requirements and save cost at the same time.
The UD tape slitting and rewinding machine (Carbon UD Tape Rewinder) is a special tape slitter and rewinder made for carbon fiber tapes.
It’s not just about today, it’s about striving to give back for a better tomorrow. Our manufacturing practices optimize resources and recycled materials, such as our roll cores, which are made entirely of recycled material.
The machine is equipped with a PLC and HMI to ensure constant tension on the tape. The rollers are made of alloy steel for anti-adhesive. The tape is wound around the reel with high precision, which reduces the number of slits in the tape during cutting. the precis is minus 0.125mm
The UD tape slitting machine works by unwinding the carbon UD tape mother tapes into the machine and running them through a set of rubber NIP rollers.
Its unique properties, including high strength, stiffness, and consistency, make it an ideal choice for a wide range of applications where lightweight and high-strength materials are required.