There are many benefits in using CNC turning, including cost-effectiveness, precision, and increased manufacturing speed. When turning a copper workpiece, it’s particularly important to carefully consider your speed — because copper is an excellent thermal conductor, it creates more heat than other materials, which increases tool wear over time.

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For soft copper alloys and pure copper, the quality of finish is directly and heavily dependent on the nose radius. The nose radius should be minimized, both to prevent smearing softer metals, and to reduce the surface roughness. Doing so creates a higher-quality cut surface because a smaller nose radius reduces feed marks. Wiper inserts are preferred to traditional nose radius tools because they produce an improved surface finish without modifying the feed rate.

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After machining comes finishing, and there are multiple factors to consider when deciding which process best fits your needs. The first place to look for surface finish control is within the CNC machining processes themselves. Some CNC machining parameters can be controlled to change the surface quality of the machined parts — for example, the nose radius, or tool corner radius.

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During the design phase, it’s important to choose the correct grade of copper for your application. For example, using pure copper for an entirely mechanical part is not only difficult but also uneconomical. C101 (pure copper) offers higher conductivity due to its purity (99.99% copper) but less machinability, while C110 is generally easier to machine and thus more cost-effective. So, choosing the right material grade depends upon the properties critical to your design function.

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Pure copper is a difficult metal to machine due to its high ductility, plasticity, and toughness. Alloying copper improves its machinability and even makes copper alloys easier to machine than most other metallic materials. Most machined copper parts are made from copper alloyed with zinc, tin, aluminum, silicon, and/or nickel. These alloys require far less cutting force as compared to machining steels or aluminum alloys of comparable strength.

Another technique for machining copper is CNC turning, where the tool remains stationary, while the workpiece moves to produce the desired shape. CNC turning is an adaptable machining system used to make many electronic and mechanical components.

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With suitable attachments, the lather may be used for turning, tapering, form turning, screw cutting, facing, dulling, boring, spinning, grinding, polishing ...

There are many benefits to using copper for machined parts. Copper is one of the most versatile metals in the world, with high resistance to corrosion and great electrical and thermal conductivity. In this article, we’ll discuss copper and copper alloy machining methods, design considerations, and finishing requirements that deliver more than just aesthetic benefits.

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Copper alloys can be machined utilizing various techniques. CNC milling is an automated machining process that utilizes computerized controls to manage the movement and operation of multi-point rotary cutting tools. As the tools rotate and move across the surface of the workpiece, they slowly remove excess material to complete the desired shape and size. Milling can be used to create different design characteristics such as grooves, notches, pockets, holes, slots, contours, and flat surfaces.

When creating designs with copper machined parts, there are multiple factors to consider. Generally, you should only use copper where necessary because copper is expensive and producing an entire part out of copper is often unnecessary. A good design can leverage a small portion of copper to maximize the benefit of its uncommon properties.

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There are also a wealth of other mechanical and chemical finishing processes, so it’s a good idea to evaluate all of your options when designing a copper machined part. Choosing an expert CNC machining service partner, like Fictiv, is critical in ensuring your parts are well machined and delivered on time to your specifications. You can learn more about our copper and copper alloy CNC machining capabilities on our site. And if you’ve already got your design, create an account and order your parts today!

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Mar 20, 2024 — Spindle speed and feed rate play a major role in cutting precision, so understanding spindle speed and feed rate is vital for optimizing CNC machining ...

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Copper is a truly versatile metal. Copper has a naturally beautiful, shiny finish that makes it desirable for artwork, cookware, kitchen backsplashes, countertops, and even jewelry. It also has excellent material and electrical properties for engineered, complex parts, like EDM electrodes.

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By signing up, you agree to our Terms of Use and Privacy Policy. We may use the info you submit to contact you and use data from third parties to personalize your experience.

We exist to eliminate bottlenecks in new product development by integrating the people, processes, and platform you need to source custom parts.

By signing up, you agree to our Terms of Use and Privacy Policy. We may use the info you submit to contact you and use data from third parties to personalize your experience.

DFM should always be top of mind no matter what material you use. At Fictiv we recommend you make your tolerances as loose as you can while retaining the functionality needed for your application. Additionally, it’s a good idea to limit dimension inspections, avoid deep pockets with small radii, and limit the number of part setups.

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