How do you do detail work? I have broken every 1/32 bit I’ve used. I broke one on pine and one on maple. Is there a slower speed on the DeWalt router I should be using? I currently have it set to max speed. I start with a shallow cut, once the bit hits, it breaks. I also have a friend who wants to make an aluminum branding iron but I’m worried the bit will just snap since there is fine detail a small end mill will be required.

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I have not changed feed rates as I’m not sure it would do anything to a manually operated router. Cut depth is only 1/16 currently. I’d like to cut deeper but I’m just running test pieces first.

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This was done with 1/16" roughing and 1/32" detail pass in Easel. My feeds and speeds for both were 35 in/min feed, 3 in/min plunge, and .002 DOC. Small disclaimer though, I did end up breaking the 1/32" bit, but I don’t know how it broke. My roughing pass went 1/8" deep no problem. On the detail pass, I watched the machine till it was atleast half done, ~1/16" DOC and then walked away. It presumably did a couple more passes, and then I noticed the sound changed and when I went to check on it, it was air carving because the bit broke. 51511159365__67979F95-A25E-4344-B2A5-594572D30596.JPG1808×2419 1.48 MB If I could make a recommendation for the branding iron, try and make it from brass and not aluminum. It holds heat much better. My old one was aluminum and I ended up melting it from heating it up with a blow torch. See below. 51511134913__F17CC81F-6A8B-4101-B73E-3EBEA0B0A2DB.JPG3024×4032 2.12 MB 51511136531__08133267-7963-42F9-9C48-20B49181AA00.JPG3024×4032 2.05 MB

With my projects I use a 1/8" but for block cutting and a V bit for the fine detail, and just adjust my designs around that. It has worked ok so far.

If you are doing 2D carving it will add a slight slope to your carves, much like a v bit does. But it is subtle and probably won’t mater too much on most projects.

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Things like abrasiveness and surface finish. But the accepted method of calculating a material removal rate per unit of power would be to multiply the available ...

I’m simply trying to engrave cutting boards for either epoxy fill or inlays. Details in lettering and logos are high priority.

Easel claims to be a simple to use product. All someone should need to do is important the gcode and press carve. Doesn’t sound like that’s how it works from comments.

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Dewalt speed 1. I’ve run my 1/32" bit at 80 ipm, 15 ipm plunge rate, 1/48" doc. The feed was a bit fast so I slowed it to 65 ipm. This was in pine but I’ve also done it in aspen. This was also just a detail pass.

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I now use a 1/4 tapered bit. It tapers to a fine point (1mm) for detailed 3D carving but has the strength of a larger bit. So far I have had very good results.

I’m simply trying to engrave cutting boards for either epoxy fill or inlays. Details in lettering and logos are high priority.

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The tangential arrow represents the tangential linear velocity (m/min or sfm) at the outer diameter of the cutter, called the "cutting speed", "surface speed", ...

A person or device that cuts (in various senses).

Ok, example as the board I am doing has personal info. I tried tests runs on my own logo. Fonts are completely lost as 1/16 is too large.

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Then you might be better of with an engraving bit or v bit. Similar approach, the bit narrowing to a point will be a lot stronger. It gets a bit trickier in easel as the actual diameter of your bit will depend on your cut depth. But you should be able to math that out. Thought it may be easier to try a vbit specific program like f engrave that will do the math for you. And any sloping in the cut will be hidden by the resin fill.