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2024-11-03 22:14:31

This is just the tip of the iceberg when it comes to information involving CVD and PVD-coated inserts. Most cutting tool vendors offer numerous coating and substrate combinations and can help a shop choose the right insert grades for their jobs.

Various methodologies paired with online tools can help small to mid-sized manufacturers determine how to predict and calculate the potential economic benefits of robotic equipment for their specific needs.

Marubeni Citizen-Cincom’s tooling and accessory workshop at IMTS 2024 offered a chance to learn more about ancillary devices that can boost machining efficiency and capability.

Recent testing has shown that thread rolling can be more economical than thread cutting when producing 4,000 parts or more. A newly created calculator can help you to determine which might be the better option for your threading applications.

PMTS 2023: The InchMax Series includes 2- and 4-flute square end mills which feature Union Tools’ UT coating and its standard Super Micro Grain carbide and tolerances.

At EMO 2023 in Hannover, Germany, FANUC presented an automated manufacturing cell simulating the complete production and measurement of aluminum electric vehicle (EV) inverter cases.

Production Machining’s September 2024 technology showcase includes some of the latest technology from Expand Machinery, Paperless Parts, Monaghan Tooling Group, Walter USA and more.

Marubeni Citizen-Cincom’s tooling and accessory workshop offers a chance to learn more about ancillary devices that can boost machining efficiency and capability.

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We thank you for your continued interest in and support of PM and welcome any questions you might have about the brand’s new content gating strategy.

Identifying and preventing these manufacturing sins will reduce or eliminate unnecessary waste, improve efficiency and productivity as well as protect profitability and cash flow.

These inserts are examples of coated carbide inserts that use the CVD process, which is well applied in ferrous materials.

In this case, new controllers for two coordinate measuring machines — one 26 years old — with new programming software offers the possibility to enable multisensor inspection of critical, turned aerospace components.

The Metalnox line of solvent products are designed to improve reliability and increase the ease of cleaning in vacuum and vapor degreasing processes.

PMTS 2023: This tool management solution with Optik software is designed to help shops increase production output and decrease human error.

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CarbideKeyseatCutter

A company’s quest to discover errors in a manufacturing process has led to printing data matrix codes on its cutting tools that provide a wealth of information for both the user and this cutting tool manufacturer.

Specification Conform to IS 2669-1971 / DIN 850 Sizes in mm Item code No.Dia. mmWidth mmDia Shank mmOverall lengthWoodruff Key to IS 2294 ABM-CT-1309010.526502 x 3.7 ABM-CT-1309110.52.56502.5 x 3.7 ABM-CT-1309210.536503 x 3.7 ABM-CT-1309313.5310563 x 5 ABM-CT-1309413.5410564 x 5 ABM-CT-1309516.5310563 x 6.5 ABM-CT-1309616.5410564 x 6.5 ABM-CT-1309716.5510565 x 6.5 ABM-CT-1309819.5410564 x 7.5 ABM-CT-1309919.5510565 x 7.5 ABM-CT-1310019.5610636 x 7.5 ABM-CT-1310122.5510635 x 9 ABM-CT-1310222.5610636 x 9 ABM-CT-1310322.5810638 x 9 ABM-CT-1310425.5610636 x 10 ABM-CT-1310528.5610636 x 11 ABM-CT-1310628.5810638 x 11 ABM-CT-1310728.510127110 x 11 ABM-CT-1310832.5810638 x 13 ABM-CT-1310932.510127110 x 13 ABM-CT-1311045.510127110 x 16

Corporate Address :ABM TOOLS, 79-A, Block GG-1, Vikas Puri,New Delhi – 110018, IndiaFactory Address :Plot No 132/6, Block RZ-Q, Nihal Vihar, Gurudwara Road,Near 500 Sq. Yard Gurudwara, Opp Bharat Properties , Nangloi, Delhi – 110041, IndiaMobile / whatsapp : +91 98910 27608 +91 98712 63436 +91 98910 44387

These spindles available on Tschudin CNC centerless grinders are designed to minimize the heat transfer factor while optimizing dimensional stability and material removal rate.

Woodruff cutters are used to cut the keyway for a woodruff key. Woodruff cutters are slightly hollow ground on the sides for relief and the teeth are not side cutting. The teeth come in both straight and staggered varieties.

Here are some tips for choosing, maintaining and customizing a granite solution that will best meet your shop’s particular inspection needs.

KEOKeyseatCutter

In fact, coated cemented carbides are the most widely used cutting tools on the market. After all, they bring high levels of productivity to the manufacturing process, which in turn, makes many of the products used every day more affordable. However, with the array of advanced coating processes and coating materials, it’s not always easy to determine the best insert grade for a given application.

Woodruffkey Cutter chart

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

These spindles available on Tschudin CNC centerless grinders are designed to minimize the heat transfer factor while optimizing dimensional stability and material removal rate.

Rotary transfer machines remain well-suited for high-volume production, but are now more accommodating to smaller batch sizes.

User-friendly inspection software for CNC machining centers was shown at IMTS 2024 monitoring measurements between and after machining while performing SPC based on recorded measurement values.

Unfortunately, however, such thick coatings can compromise edge toughness. PVD coatings are thin (typically 2 – 3 microns) yet tougher and typically smoother than CVD coatings. Consequently, they are useful for machining materials, such as superalloys, titanium alloys and difficult-to-machine stainless steels, that typically notch or chip cutting edges.

SolidCAM aims to align its product development and customer engagement strategies to address the evolving needs and challenges of the manufacturing industry.

Join this webinar and discover how to overcome multi-channel mill-turn and Swiss CAM programming challenges using SolidCAM, with amazing machine simulation and customized post-processors tailored for your mill-turn and Swiss CNCs. Darrin Bryant, SolidCAM’s applications engineer, will highlight how to utilize SolidCAM's CAM software to enhance your CNC manufacturing and demonstrate how to optimally set up your projects for guaranteed success. Agenda: Major benefits of SolidCAM's single window integration and full associativity in Solidworks Embracing the future of increasingly complex CNC machines—including five-axis, Multi-Channel Mill-Turn and Swiss CNCs Exclusive features of SolidCAM's iMachining that provides much shorter cycle times and superior tool life Using iMachining Technology Wizard takes the guesswork out of defining cutting conditions and automatically provides optimal feeds and speeds while considering stock materials, cutting tools and CNC machine properties Using SolidCAM’s Toolkit to easily create customized precision project setups Highlighting the advantages of multiple verification options in SolidCAM Utilizing SolidCAM’s operations sequence manager to simplify synchronized part creation with fewer steps and higher success

Can increasing productivity and reducing carbon emissions go hand-in-hand? For its high-volume machining customers, Sandvik Coromant offers a tool for data collection and comparison to aid sustainability-minded process decisions.

KeyseatCutter sizes

The best place to start the selection process is with the workpiece material because the type of material being machined plays a key role in determining whether or not a coated or uncoated carbide insert is needed.

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

Zeiss Quality Innovation Days brings together quality and metrology experts from all over the world to take part in industry-specific sessions.

Ecoclean’s Acoustic Performance Measurement (APM) system provides in-line measurement of ultrasonic frequency and power in fully automated immersion cleaning systems on a batch-by-batch basis or at defined time intervals, such as once a shift, day or week.

• The woodruff key seat cutter is a circular cutter integral with a parallel shank for holding and driving having definite diameter and width with sides slightly concave designed for cutting seating in shafts for woodruff keys. • Available in HSS M2 quality. • Woodruff-Style Narrow-Width Slotting Cutters are popular in small engine manufacturing and automotive companies where a narrow width slot is necessary. Engineered specials available upon request.

CVD-coated inserts work well in turning, milling and drilling applications involving ferrous materials. In fact, CVD-coated inserts are recommended over PVD-coated inserts for turning, milling or drilling steels and cast irons.

Individual elements of the machining process such as machine tools, tooling and even CAD/CAM software play a role in overall machine shop sustainability. Observing the entire process especially when it comes to their influences on energy usage is key.

I recently learned about a 153-year-old manufacturer that has produced billions upon billions of precision, metal pins which started another business making one-off wooden baseball bats. (Like I asked it to do for me and you’ll see at this year’s Precision Machining Technology Show). Here I explain why it’s worth the time to read that article.

Now representing six brands in North America, Platinum Tooling offers tooling and related accessories for a range of machine tool types, including CNC mills, lathes and Swiss-types.

This 2023 Emerging Leader developed a product in response to a call for help from Yamaha that was a huge hit in the snowmobile industry when it hit the market in 2010. In fact, it is now a common product that most snowmobile OEMs have implemented.

Over the past year, Mike Gresen has led his team through the process of opening a new Benchmark Electronics location without interrupting supply to customers and within the company budget, shutting down production for only three business days.

H.B. Carbide Co. introduces the HB-710 grade for the machining of high-temperature materials, increasing edge line security and resistance.

Precision Machined Products Association's mission is to progressively lead members to sustainable success with reliable and relevant information, resources, advocacy, and networking opportunities. More information for the conference to come.

The expanded partnership now includes advanced production metrology systems, covering contour, roughness and form instruments, as well as advanced optical metrology systems.

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

Production of micro threads can be challenging, but using the most suitable tools for a given application can simplify the task.

Production Machining’s October 2024 technology showcase includes some of the latest technology from Ceratizit, Kennametal, Mate Precision Techologies, Horn and Mazak.

Having strategies in place for managing chips is an important part of protecting the production process, from tool life to product quality.

New part programming developments continue to be added to the Tri-County Technical College curriculum and solutions for Swiss-type lathes might soon be included.

Production Machining’s October 2024 technology showcase includes some of the latest technology from Ceratizit, Kennametal, Mate Precision Techologies, Horn and Mazak.

PVD-coated inserts are especially useful for turning, milling and drilling applications involving high-temperature alloys, titanium alloys and stainless steel. PVD-coated inserts are recommended when turning high-temperature alloys; however, if the alloy is on the softer side and can be machined at higher speeds, a CVD coating is preferred.

System 3R’s self-centering vises and accessories are designed to provide high cutting performance and centering and repeat accuracy.

This new vertical turning center with measurement and robotic automation processes is able to produce vehicle ball joint ball pins in 7 seconds.

Verisurf will offer complete metrology solutions that combine its model-based inspection and measurement software, training and live technical support with Hexagon CMMs.

Mike Medeiros, production manager at North Easton Machine Co., has been advocating CNC Swiss lathes for years, attempting to persuade his local high school’s administration to add the technology to the school’s machining program. Finally, his efforts paid off.

User-friendly inspection software for CNC machining centers was shown at IMTS 2024 monitoring measurements between and after machining while performing SPC based on recorded measurement values.

The insert selection process becomes tricky when trying to pick the right coating type. After all, every application is different, and both the coating processes and coating materials must be taken into consideration. And, while there is no simple answer to “How do I choose the right insert coating?” understanding coating processes and coating materials help take some of the ambiguity out of the selection process.

As he progressed to CNC Swiss lead and later to his current position as CNC Swiss production supervisor, Darrin Baker helped the Swiss department at Liberty Precision double its productivity, according to his nominator.

PMPA national meetings are a great way to meet face-to-face and develop strategic relationships. PMPA members have access to dynamic speakers, informative sessions and networking opportunities. Our events are tailored so that everyone has a change to learn: owners, management, shop floor personnel, engineers, human resources, etc.

A multispindle platform designed to combine the high production speed of a cam-driven machine with the precision and repeatability of CNC also includes technology to speed set ups for new jobs.

This new vertical turning center with measurement and robotic automation processes is able to produce vehicle ball joint ball pins in 7 seconds.

Founded in 2001, PMTS reconvenes in April 2025 to celebrate its 13th biennial event for precision machining pros. Mark your calendar now and plan to join the precision machined parts community when we once again gather in person to share challenges and insights, see new technology solutions and learn about process innovations you can take back and immediately put into use in your own shop. The Precision Machining Technology Show is centered at the intersection of the industry's newest and most advanced product technologies, process innovations, business development prospects and personal career growth opportunities.

By using a tool monitoring system, shops can save costs associated with machine maintenance and downtime for tool changes while increasing cutting performance.

Participants who pass the program quizzes earn a certificate of successful completion, as well as 4 hours of continuing education credit from Sam Houston State University.

The SLV901 and SLV803 solvents are formulated to maintain cleaning efficacy while providing a safe, environmentally friendly alternative to processes that use PFAS and HFCs.

A multispindle platform designed to combine the high production speed of a cam-driven machine with the precision and repeatability of CNC also includes technology to speed set ups for new jobs.

Production Machining’s September 2024 technology showcase includes some of the latest technology from Expand Machinery, Paperless Parts, Monaghan Tooling Group, Walter USA and more.

The Production Machining media brand covers advanced new technology, practices and processes in the manufacture of precision machined parts in high volumes. About Us

Keyseatcutter with corner radius

Digimar 816 CLT height gage is equipped with an intuitive touchscreen, ergonomic handles and dynamic measuring functions, designed to offer performance and ease of use.

Coated carbide inserts are a must for working with ferrous materials such as iron, cast iron, steel or stainless steel. When machining super alloys, it’s best to use a coated insert most of the time, especially when cutting alloys with medium to high machinability ratings. Titanium alloys also benefit with coatings, especially when not using high-pressure coolant.

Insert selection can be a challenge for shops trying to match cutting tool performance to the production needs of the application.

MicroCare offers alternatives and expertise for replacing 3M Novec vapor degreasing fluids which are being discontinued, including fluoropolymers, fluorinated fluids and PFAS-based additive products.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

Superb critical thinking, top-notch leadership skills and a passion for building a strong team are a few of the common traits held by this year’s five Production Machining Emerging Leader award winners.

Specification Conform to BS 122 – 1953 Part 1 Sizes in inches Item code No.BS Cutter & Key No.Dia of Cutter (Min)Width of CutterOverall lengthDia of Shank ABM-CT-131302040.5050.06121/2 ABM-CT-131313040.5050.09321/2 ABM-CT-131324040.5050.12421/2 ABM-CT-131333050.6300.09321/2 ABM-CT-131344050.6300.12421/2 ABM-CT-131355050.6300.15521/2 ABM-CT-131364060.7550.1242-1/41/2 ABM-CT-131375060.7550.1552-1/41/2 ABM-CT-131386060.7550.1872-1/41/2 ABM-CT-131395070.8800.1552-1/21/2 ABM-CT-131406070.8800.1872-1/21/2 ABM-CT-131418070.8800.2492-1/21/2 ABM-CT-131426081.0050.1872-3/41/2 ABM-CT-131438081.0050.2492-3/41/2 ABM-CT-1314410081.0050.3112-3/41/2 ABM-CT-131456091.1300.1872-3/41/2 ABM-CT-131468091.1300.2492-3/41/2 ABM-CT-1314710091.1300.3112-3/41/2 ABM-CT-131488101.2550.2492-3/41/2 ABM-CT-1314910101.2550.3112-3/41/2 ABM-CT-1315012101.2550.3742-3/41/2 ABM-CT-1315110111.3800.31131/2 ABM-CT-1315212111.3800.37431/2 ABM-CT-131538121.5050.24931/2 ABM-CT-1315410121.5050.31131/2 ABM-CT-1315512121.5050.37431/2

The 12,000-square-foot Center for Machining Excellence houses a wide range of technology and serves as a hub for industry innovation that is accessible to manufacturers and industry thought leaders worldwide.

WoodruffCutter sizes

Critical Cleaning Hands-on Workshop Do it; learn it! The one-day workshop teaches how cleaning and cleanliness testing work. By participating in hands-on exercises of techniques for cleaning and cleanliness verification, attendees gain the understanding and knowledge to make practical, effective, and sustainable manufacturing decisions. While exercises are supplemented by demonstrations and tutorials, the workshop is not death by PowerPoint! Topics include aqueous, solvent, and “non-chemical” cleaning, including cleaning chemicals and cleaning processes (spray, ultrasonics, cyclic nucleation, in-line, batch). Most manufactured product and product contact surfaces require cleaning during (and sometimes after) manufacture and assembly. Examples of areas where effective cleaning is essential include: metal fabrication, product assembly, optics, electronics, microelectronics, wafer fab, medical devices, aerospace/aeronautics, military, and additive manufacturing. WHAT DO YOU CALL CLEANING? There are many different terms for cleaning. Cleaning Precision Cleaning Critical Cleaning Safety/Critical Cleaning Surface Prep for Finishing Technical Cleanliness Residue Removal WHO WILL BENEFIT FROM THE WORKSHOP If you or your company fabricates, finishes, maintains or repairs product or product contact surfaces (like reaction vessels), this workshop is time well-spent. If you sell chemicals or cleaning equipment, this workshop will help you better understand and optimize the market for your products. Examples include: Manufacturing Engineers Product Designers Managers Sales and Marketing Managers Facilities Personnel Assemblers, operators Process Technicians Quality Control Personnel Regulatory Affairs Experts (industry, military, and government) Safety/environmental professionals Participants will receive a PDF Certificate of Completion with continuing education credits from Sam Houston State University.

The Precision Machining Technology Show is a great example of discovering ways shopfloor employees can become more efficient, thereby helping shops become more profitable.

This parts cleaning company is elevating its efforts to become a technical cleanliness expert, which presents an exciting, yet sometimes arduous, journey. The ongoing education of the team as well as significant investments in equipment and processes attribute to this shop’s success.

MetricKeyseat Cutters

Starting on Thursday August 8, 2024, PM will begin “gating” its premium content, asking all new website users to provide some information about themselves — name, title, employer, email address — before they are provided free access to the content.

Few materials have had a greater impact on our economy and industrialized culture than cemented tungsten carbide. Hard and wear-resistant, this material is used for products as interesting and varied as ballpoint pen balls, fishing rod guide rings, wear parts, dental drill bits, armor-piercing shell cores and, most significantly, cutting tools.

Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

Machine tools capable of performing multiple functions and machining parts to completion are becoming the standard rather than the exception. Incorporating automation into these systems allows for extended periods of operation without the need for operator intervention.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

Chemical Vapor Deposition (CVD) and Physical Vapor Deposition (PVD) are the two main coating processes for carbide inserts, each one providing interesting features and benefits. CVD coatings are thick (typically 9 – 20 microns) and highly wear resistant, making them especially useful for steel and cast iron machining as well as widely used in turning operations.

PMTS 2023: The Mazak Syncrex series comes in four bar capacities, ranging from 20 to 38 mm, and is available in 7-, 8- and 9-axis configurations as well as a 9-axis model with full B-axis contouring.

Uncoated carbide inserts are ideal for applications involving non-ferrous materials, such as aluminum. In fact, because aluminum can be soft and lead to built-up edge, it’s best to make use of an extremely sharp, uncoated cutting edge. Other materials not requiring a coated insert include brasses, bronzes, many composite materials and wood. That said, however, productivity and tool life can be dramatically improved with the use of an appropriate diamond coating.

Production Machining’s June 2024 technology showcase includes some of the latest technology from Siemens, Ceratizit, Walter, Kennametal and more.